A Veritas jointer fence, or something like it, can be helpful at keeping a plane at 90° to a board’s face.
Q: I have a question about using a handplane to make a spring joint.
I am using a No. 8 Stanley that I reconditioned, meaning that I flattened the bottom as best I could on float glass and sandpaper and installed a new Hock blade sharpened straight. I am using it to make a joint 7′ long for a dining room tabletop. I am using my No. 8 because it is the widest plane I have and the top is 1-1/8″ making the edge 2-1/4″ wide when folded over.
My question is why does it feel like I am hitting and missing along the length of the cut? I apply all the pressure I can on the knob at the beginning and on the tote at the end of the pass. To make the gap in the middle, I take a short cut in the middle, then a slightly longer cut in the middle, then another etc. But every pass, the plane cuts in some places along the length and not in others. Some hits and misses are approximately in the same places, but not always. Also, even though I apply pressure in the beginning, I usually get a couple of inches of a gap, maybe 0.003″, along the start of the joint instead of being tight there when the boards are stacked before clamping. Clamping does not close the gap.
I have made two passable joints out of the five I need to make, and they took several tries, so I am a little frustrated. I think I have read every article in Fine Woodworking, Popular Woodworking and Woodwork on spring joints, but there they are making short joints.
The No. 95 (aka “edge-trimming plane”) makes it pretty easy to cut successfully at 90°.
A: Without watching you work and seeing the edges in person, it’s difficult to diagnose the problem…but know that a perfect 7′-long glue joint by hand would be difficult for me, too. That’s a big one.
My best guesses, however, are: • You are applying a LOT of pressure at the beginning of the cut but not as much pressure as you move farther onto the edge, then a LOT of pressure again at the end. That’s a pretty common problem, because one thinks about transferring pressure at the beginning and end when part of the plane sole is off the board, but in the middle, not as much. So concentrate on keeping constant pressure through the whole cut.
• And if you haven’t attempted it already, clamp the two board together tightly, but in opposite directions, i.e. match planing. If you can plane them together well, minor errors can cancel each other out. (I find a long match-planing job pretty difficult, though, FWIW.)
Earlier I joked that it would take a space squid invasion to again delay shipment of “The Woodworker’s Pocket Book.”
Looks like I better start brushing up on my cephalopod language skills.
The bad news: Shortages of cotton cloth for the cover made us change course in the manufacturing process three times. We were finally able to get a good supply of a new brand of cotton cloth shipped to the printing plant. And, after delay because of Southern snowfall, the books are now being packed up in Tennessee to travel to our Indiana warehouse.
The graph paper endsheets mimic the original (and added significant expense).
The good news: The book is gorgeous. We were able to get a couple of advance copies today to check some specs. I think you will love it when you receive it. The original book used graph paper for the book’s endsheets, which we reproduced. And we were even able to squeeze in some cute contrasting headbands on the book’s spine.
We also used stochastic printing to sharpen up the printing, plus a super-white paper to make the text easier to read. This was a stupid amount of work for a $13 book, but “stupid amount of work” was my nickname in high school.
Thank you for your patience. It won’t be long now.
— Christopher Schwarz
We weren’t sure if we could get headbands on a book this small. The factory came through,
The Crucible Bench Square is a handy, lightweight and accurate tool that’s useful for many woodworking operations. Based on an 18th-century square in A.J. Roubo’s book, “l’Art du menuisier,” our version uses modern technology to ensure it is accurate and stays that way.
The Bench Square is great for checking a board’s edge when planing joints for a panel glue-up. The tool’s square end is nice for marking crosscuts (with a pencil or knife). And the built-in angles can be used to check sawn miters for accuracy and even set the tilt of your table saw’s blade. Like Roubo, I keep one hanging right under my benchtop so it’s always handy.
The originals were made from one piece of walnut, so they were fragile and tended to go out of square because of wood movement. Our version has a blade that is made from 1/4” Baltic birch that is laser cut so it’s dead-nuts accurate, immune to wood movement and has no short grain. Then it is joined to a maple stock that is machined for a perfect fit.
After assembly, the Bench Square is trued up on machinery to ensure the 45° and 90° are perfect enough for woodworking. The tool is supplied without a finish, like most wooden bench tools.
And because we know it’s a handy tool, we’ve added a hang hole so you can keep it close under your workbench. The square measures 4-1/2” x 9” and weighs less than 3 oz.
Yes, you absolutely could make this square for yourself. And if that’s your inclination, please go right ahead. In fact, here are the dimensions on the blade of the square. The handle (also called the “stock”) is 3/4” x 1” x 5” maple with a 1/4” x 1/2” groove plowed on one edge.
But if you want yours to be perfect (for woodworking) right from the start, our square is a good value. As always, all our tools are made in the U.S.A.
— Christopher Schwarz
P.S. As always, we hope to supply these squares to our retailers outside of the USA that carry Crucible Tools. We are still ramping up production. After we get it up to full speed, we’ll be able to send these to retailers. Thanks for your patience.
This is a problem that faces every man who does woodwork. Provision has to be made for keeping tools so that they are out of harm’s way, for nothing is worse than a bench littered with tools piled one on top of the other. At the same time they must be easily to hand when needed. At the outset it should be realised that a distinction has to be made between tools in everyday use and those used only occasionally. It is of no use to keep, say, a hammer in a drawer or cupboard which has to be opened every time the tool is needed. The usual way is to keep it in the well or trough of the bench where it is always to hand yet does not interfere with items placed on the bench top. Much the same thing applies to pincers, chisels, screwdrivers, etc., though these are not normally kept in the trough but rather in a simple rack.
It is interesting to see what used to happen in professional workshops. A nail in the wall was invariably all that was used for such items as saws, and chisels, pincers, and so on were held in the simplest of racks fixed to the wall with a screw at each end; cramps were hung over a batten projecting from the wall or fixed to a convenient beam. Altogether a primitive yet effective method. On the other hand his more delicate tools such as the shoulder plane, compass plane, plough, etc. he usually kept in his tool chest in a special drawer or compartment. The everyday, more robust items he put in a drawer beneath the bench.
The reason for this rather crude arrangement for tools was twofold. First, there was frequently nothing permanent about a man’s job. He might be taken on and put off again in quite a short time. Secondly, he would certainly not be allowed to spend time in making any special tool rack arrangement. Hence nothing more pretentious than the homely nail was used, and even these might already be in the wall, an inheritance from the previous incumbent.
For the man working at home a somewhat more elegant system can be devised because he is more or less permanent in his workshop and can spend as much time as he likes in making fitments. Another point is that his workshop may be just a garden shed, and nothing rusts tools quicker than hanging them on a damp wall. The nail itself will bear witness to this in a short time.
The simplest form of rack is shown at (A), Fig. 2, and is the sort widely used in a workshop. It is simply a plain batten fixed to the wall with distance pieces at the ends. If there is a convenient wood window frame to screw to this simplifies matters, but in the case of a brick wall there is an advantage in fitting a plywood or hardboard backing held on uprights as at (B). It avoids damage to chisel edges against the brickwork and it lifts the tools away from the wall. A quite good idea is to make one distance piece thicker than the other so that tools of varying size can be gripped. A 1-1/2 in. chisel has a larger handle than one of 1/4 in. size and in an equidistant rack either the big one will not go in or a small one will drop through. The tapering gap will hold both.
Fig. 2. Useful tool-holding devices. A. B., Racks. C. D., Tool clips. E. F., Saw holders. G.H., Plane racks. J. Turning tool rack. K. L. M., Small tool holder. N., Rack for cramps.
A fitting that has become popular is the tool clip. It is made in various forms, the simplest being fixed with a centre screw. This however needs either a wood wall or a batten screwed to the wall as at (C). It is far better to fix a batten to the wall with plugs and screw the clips to this than to attempt to plug the clips individually. The value of peg board as a means of display has also caused a new form of clip to be devised which can be entered from the front. This has a cranked centre rod which is passed through the hole and held by tightening a nut as at (D). Clips can therefore be fixed through any convenient holes to suit the shape of the tool to be gripped.
To hold a saw to the wall the simple nail is effective enough, but the handle is liable to become damaged with continued use. The better fixing is that at (E) in which the front thin piece (ply or hardboard) will pass easily through the hole in the handle. At the back the distance piece (slightly thicker than the handle) is narrower so that the handle drops down after being passed over. In some cases it is an advantage to have a front piece pivoted on a screw (F). This has only to be turned when the saw is slipped over.
Planes can be stored in various ways. When there is space for the plane to be in a horizontal position it can rest on a pad of cotton wool kept lightly oiled, or a thin crosspiece can be fitted to one end of the shelf to raise the cutter from the floor as at (G). It is generally recommended that the plane does not lie flat, though the writer has never found any harm in it providing the wood on which it rests is not damp.
Sometimes there is room at the end of the bench for a plane rack to be made as at (H). Alternatively the rack could be fixed to a wall or cupboard side. Another system is that at (I) in which the plane is pushed up at the top, passed inwards, and lowered. There must be clearance at the top for this, but the front lip must be wide enough to prevent the plane from falling outwards.
Those who do wood turning will find the rack at (J) useful. The tools face opposite ways alternately as in this way they occupy less space. The notched uprights are shaped accordingly. At the bottom can be a trough in which other items can be kept, spanners, tommy bar, chucks, centres, odd scraping tools, etc.
Various racks can be made as at (K) to hold small tools; bradawls, punches, marking awl, files, and so on. The rack can either stand on a shelf as shown, or be made with end brackets (L) if to be fixed to a wall. The same idea is useful to hold boring bits as at (M), or for router cutters.
Cramps can be conveniently kept on a narrow shelf with brackets as at (N), being lightly tightened to hold them in position.
All of these suggestions can be separate items fixed to the wall and left open—at any rate in a dry workshop. For those who have the space, however, there is an advantage in having fitments with enclosing doors providing that there is space for these to remain open when work is in progress. In fact an excellent idea is to have a cabinet in which the upper part at least has built-out doors which can be fitted with shelves, racks, etc. The entire thing is then exposed and no time is lost in seeking tools and (equally important) putting them away when finished with.
We supply a metal wedge with every Crucible Lump Hammer in case the head ever comes loose because of heavy use or extremely dry conditions.
I’ve rewedged dozens of hammers, sledges and axes since my days on our Arkansas farm. But some of our customers have some trepidation about the process. This morning I noticed the head of my personal hammer was loose after four years of use. So I asked Megan to record the process.
Clamp the handle in handscrews and place the hammer over a leg of your workbench. Position the wedge perpendicular to the hammer’s existing wooden wedge. Drive the metal wedge in with a sledge or heavy hammer. It will take heavy blows. The hickory might crack a bit. That’s OK.
Sink the wedge as much as you can. If you want to preserve the patina of your hammer, stop here. If you want to tidy things up, file the wedge flush to the wood. To get the surface finish back to the same sheen as the factory, sand the head with #220-grit paper. Then finish the head with a grey 3M woven pad and some wax.
After you see how easy it is, you’ll want to wedge all your other tools. And the neighborhood bully.
— Christopher Schwarz
P.S. If you need steel wedges, go to any half-decent family hardware store. Wedges usually cost 30 cents.