“This past weekend, I knew I needed to test a new pasta board design…but hadn’t had time to sort out what I’d do with the pasta. Then when I’m out running errands, I spot some beautiful in-season asparagus at the local farm, which was nice and thick, just about the diameter of the cavatelli I was going to be making! Quick blanch and ice water bath on the asparagus, simple butter sauce with lemon juice and splash of white wine, finished with burrata, lemon zest, and of course an olive oil drizzle. Late spring on a plate!”
This paragraph from a recent Instagram post pretty much explains why I wanted to interview John Welch for the blog. John is a guy who primarily makes beautiful things out of wood for the preparation and serving of food. He’s not a furniture maker (though he certainly could be); his posts are not about dovetails, or techniques for finishing. Rather, he is motivated by a desire to “take something ordinary and make it special.”
The photo that accompanied the quotation at the head of this post.
The love of food has always been there.
When asked what brought him to the world of pasta molds and boards, he answered simply “I love food. I love cooking food, eating, all kinds of food.” Add to this his observation that “too many people have beautiful things that are too precious [to use],” and you’re on your way to understanding what drives this man to finish most days at the office with several hours of work in his shop. What could be simpler than pasta – a basic dough of flour, salt and water? But roll a pinch of that mix across a board carved with decorative patterns, and you’ve elevated the plainest of pastas to an art form – as pleasing to the eye as it is effective at capturing a spoonful of saucy goodness and conveying it to the mouth.
Texture aplenty in pasta made with parsley and saffron, respectively.
Evidence that food and woodworking belong together: A third-year birthday cake in the shape of a handsaw.
The origin of his interest was basically curiosity, John said in reply to my question about what got him started.
“I wanted to know if pasta could take and hold an impression. I assumed it would but had never seen a textured ravioli. I made my own mold first, then I did some Googling to see if anyone already made something like that.” John could have ordered a mold to use as an example but decided against doing so for a few reasons. “I am always very afraid of inadvertently ‘borrowing’ someone else’s idea, so I thought that the less I looked at them, the less likely I would happen upon a similar pattern or idea. Also, the motivation to make them was…a curiosity [as to whether] it’d work, then how to make it work; if I had one in hand, it’d be easier for me to reverse-engineer and that would have taken all the fun out of it! I didn’t make them with the intention to sell. It was just a fun project.” It took John a few attempts to figure out how deep the carving would have to be to show up on the pasta and remain sharp after cooking.
The first one he was happy with featured a wheat pattern loosely based on an example of Art Deco ironwork. Made in walnut, it had leaves in the corners; he put stars between them.
Early pasta mold.
A savory pumpkin ravioli. To see how John served it, go to the end of the post.Food preparation images by Jenn Bakos Photo.
The filling is pumpkin-based.
Flattening a small piece of dough with an old-fashioned rolling pin before running it through the pasta mangle.
Woodworking This is not a story about someone born into a family of woodworkers or generations who have made their own pasta from scratch. John’s forebears are not Italian; most are Irish mixed with French-Canadian. The “Francis” in his business name is his middle name; he’s John Francis Welch V.
The first spoon John carved, in process. The bowls for his ravioli molds are done with a router and jig.
John, the eldest of three siblings, grew up in a late-1800s house where his father always seemed to be engaged in repairs and maintenance. Although his dad didn’t compel or even expect John’s help, he exposed his older son to many aspects of home repair and restoration simply by carrying out household repairs and improvements.
As a woodworker, John is self-taught. When he was a kid his family didn’t have cable, but John could watch PBS, where he became a regular viewer of “The Woodwright’s Shop” and “The New Yankee Workshop.” He found the content interesting but had no intention of ever applying what he learned in real life. Even so, some of it sank in.
Teddy bear chair.
His parents loved handmade gifts, things from the heart. John dabbled in woodworking during high school; he was going to give his girlfriend a teddy bear and had decided to make an oak chair for it. His dad helped him cut the parts to size; then John built the chair with mortise-and-tenon joints. His mother had woven some baskets, so based on her example, he decided to weave a seat.
After that, woodworking went on the back burner as his interests shifted to motorcycles, fast cars and weight lifting, which led him to certification as a personal trainer. On his website you’ll find a portrait of John with bulging biceps that might lead you to wonder whether he’s more interested in appearances than substance. Not a bit of it. In middle school, other students had pushed him around, grabbing his books. His dad encouraged him to develop his muscles saying, “If you were strong enough to hold onto those books, they wouldn’t be able to rip them out of your hands.” So, as with most things that piqued his interest, John picked up that ball and ran with it.
The obligatory motorcycle.
He worked as a personal trainer in college, then, in his late 20s, he got into competitive power lifting. “I tend to be very goal oriented,” he explains. “I was losing focus – ‘Why am I going to the gym at 5 a.m?’ I’ve always been a very curious person, both [in terms of] ‘how does that work’ and ‘can I do that?’ Power lifting was very different from anything I’d done before.” The goal of competition provided just the oomph he needed, not just to keep going, but to excel. He won his first competition.
When John bought a townhouse in 2009, he had some home improvement projects in mind. He bought a miter saw and put up crown moulding, then replaced some doors. After the first few projects, he ran out of things to do. John was godfather to the daughter of a good friend; for her first birthday, her mother put in a request for a toy box. “I think she was expecting me to throw something together with plywood,” he remembers. “But if I’m going to do something, I’m going to do it well.” The toy box became his focus that summer. John had bought some handplanes on eBay; his brother deals in antiques, and John had tagged along on some of his adventures, which exposed him to more tools. He learned to sharpen. He bought some rough-sawn lumber and got started, building the toy box with stub tenons and solid wood panels. If it lasted, he figured, someday it could be used as a chest to store things other than toys. He worked in the garage, with a pair of sawhorses, a router, miter saw, circular saw and set of Kobalt chisels from Lowe’s.
A toy chest John made for his goddaughter.
The toy chest with finish.
In his day job, John designs extrusion dies for pasta at De Mari Pasta Dies. He was the first employee in the business who was not related to the founding family. Most of their products are in large chain grocery stores around the United States. “Every cartoon [mac and cheese made by one of the nation’s largest food corporations] for the last 15 years, I have personally designed all of those.”
While he appreciates his work and gives it his level best, he says, “I work my 8 hours and leave. With woodworking I can make what I want to make. It gives me the freedom to do what I want to do.”
For a time, he used his garage as a woodshop. He had to come up with some items to make that would need little space and very few tools. Spoons were one candidate, a handmade item that would “add a lot of love and care” in the preparation of a meal. His business took off from there.
As part of his day job for a time, John oversaw the installation of major pasta-making machinery at facilities around the North American continent, mostly in the Midwest, but with a few trips to Washington State and Canada. The travel for work underscored that his decision to buy a townhouse with his wife, Kara, a training specialist for a property management company, had been sound; their home required far less work than would have been required by a house with multiple rooms and a yard to maintain. While traveling for work, he had to use the garage for his car, not woodworking.
When the travel for work slowed down and John again had time for woodworking, he needed a studio space to rent – either that, or he and Kara would have to move to another house. The first studio he rented and the couple he rented after that were at Western Avenue in Lowell, Mass.; in June of 2021 he moved to his current space, 240 square feet in a repurposed textile mill that had been turned into artist studios. As he later learned, the building is the same one where his great-grandfather had worked decades before as a “grease monkey,” maintaining machinery for one of the mills that made Lowell, Mass., such a late-19th-century economic powerhouse that many still think of it as “the birthplace of the Industrial Revolution” (at least in North America). John’s great-grandfather also did some woodworking on the side. He built the house where John’s paternal grandmother grew up, followed by his own father, and where John’s parents continue to live. His great-grandfather had made a grandmother clock as a gift for John’s parents; today John keeps it in his studio.
The grandmother clock.
At this point, he says, “My goal was to pay the rent for my studio. If money was no object, I would make mirrors, wall sculptures, hand-carved tabletops. But the ravioli molds caught on.” When he started, charcuterie boards were a transition after the toy box for his goddaughter.
John is constantly looking for ways to improve his processes – to carve the ravioli molds, he’s upgraded his tool chest with some chisels from Japan, and he now makes some of the decorative patterns with a router. “As much as I love carving,” he acknowledges, “it gets to a point where it’s not financially feasible. I don’t really make spoons anymore; it’s partly because I can’t charge enough to make it worth it.”
This concern with workflow is a holdover from his day job, where he’s required to maximize efficiency. “I’ve always been more Type A,” John remarks. “The other artists at my former studio would tell me ‘You’re not a real artist,’ because my studio was so clean. I’ve always been like that: If something could be better, why not make it [so]?”
Some might have burned out after 300 ravioli molds, the number he sold in 2021. Not John. He plans to keep making them. “Part of what’s kept me going is that with the internet, a lot of people who buy them make these incredible dishes. I can’t tell you the rewarding feeling it gives me to see people feeding their friends and family with molds I’ve made.” He hopes to do more carving – art pieces, textured mirrors and more – but acknowledges the struggle involved in “going from ‘practical’ things to things that are meant [primarily] to be looked at. I blame it on my Yankee upbringing not to engage in ‘frivolous’ things.’”
He also continues to make a smaller number of other wares, such as charcuterie trays and pasta boards.
Carved bookend.
Carved platter.
Carved platter, underside.
Carved platter, detail.
Side table with carved top.
“I mentioned that I like to cook, but I LOVE to cook, and most of all explore with food. I love that the possibilities are endless, there is so much to learn, so much freedom of expression allowed. I love that you can travel to distant lands that you may never otherwise get to experience, all through flavors,” says John. “So with that said, my kitchen adventures have been pretty thorough: sausage making, curing meats, smoking, bread baking, pasta making (obviously), pâté and terrines, sous vide cooking, etc… About the only thing I don’t dabble in are baked sweets!”
Selfishly, I’d like to think it’s just a matter of time.
Spinach-ricotta filling.
Crispy prosciutto tops the pumpkin ravioli with brown butter sauce.
(Yesterday this post was sent out to email subscribers with a draft introduction. If you received that yesterday and were confused, blame me. You can see the post in its correct entirety here. Below is the introduction to the piece you didn’t receive.)
During the last four years, I’ve lost four members of my immediate family (mom, dad, stepfather, sister), most of them suddenly and unexpectedly. And if I’ve learned one thing from the experience, it’s this: Tell people who are important to you how you feel about them. Today. Don’t wait for a nice evening on the back porch.
As many of you know, Nancy Hiller is battling pancreatic cancer. Her treatment has its ups and (deep) downs. And while I am counting on her to be one of the long-term survivors of this horrible disease, I also didn’t want her to ever leave this earth without know how important she has been to me as a person, woodworker, writer and supremely ethical being.
I’m not alone. Kara Gebhart Uhl spent the last couple weeks talking to some of the people in and out of Nancy’s orbit. And below is what they had to say.
If you’ve read her books, been a student in one of her classes or been a customer of hers, you know that this only scratches the surface of a most impressive and lovely person.
During the last four years, I’ve lost four members of my immediate family (mom, dad, stepfather, sister), most of them suddenly and unexpectedly. And if I’ve learned one thing from the experience, it’s this: Tell people who are important to you how you feel about them. Today. Don’t wait for a nice evening on the back porch.
As many of you know, Nancy Hiller is battling pancreatic cancer. Her treatment has its ups and (deep) downs. And while I am counting on her to be one of the long-term survivors of this horrible disease, I also didn’t want her to ever leave this earth without know how important she has been to me as a person, woodworker, writer and supremely ethical being.
I’m not alone. Kara Gebhart Uhl spent the last couple weeks talking to some of the people in and out of Nancy’s orbit. And below is what they had to say.
If you’ve read her books, been a student in one of her classes or been a customer of hers, you know that this only scratches the surface of a most impressive and lovely person.
C.H. Becksvoort, furniture maker, designer, author, contributing editor to Fine Woodworking magazine
I first heard of Nancy back in 2004 or 2005. I think it was a kitchen cabinet design article in Fine Woodworking magazine. She stayed on my radar for several more years and wrote a few more articles, as well as a series of pieces for Pro’s Corner. In 2017, her book “Making Things Work”really caught my attention. Here was a kindred spirit who made her living from woodworking, without a rich partner or a trust fund. And she did it in a male-dominated field. The book was amazing, in that she debunked the common woodworking images of curly shavings, satisfying smells and days of crafting hand-cut dovetails. Instead, she revealed what it was really like to run a day-to-day business: difficult customers, insurance payments, bookkeeping and tax hassles, and time management. She’s paid her dues.
Not only that, but Nancy is a wonderful, gifted and generous human being. And a good friend.
***
Laura Mays, woodworker, designer, educator, director of The Krenov School
When I first came across nrhillerdesign.com a handful of years ago, I was genuinely confused; was this a group of people? A workshop or a company? Were they designers or historians or cabinetmakers? It never occurred to me that I was seeing the prodigious output of just one person, and I navigated away, bemused.
It wasn’t until a couple of years later that I read “Making Things Work” [some of which takes place in England], and I started to understand the fullness, the depth and breadth of Nancy. But before understanding came a lot of laughing, deep out-loud belly laughs, that are rare for me in adulthood. It was the descriptions of the miserable weather/plumbing/dampness/general decrepitude seen through the eyes of an affectionate outsider that really got me. I had grown up at a similar time on the adjacent island of Ireland, where similar conditions prevailed, and I had gone through a somewhat parallel trajectory of abandoning academia and a professional career for woodworking. I resonated.
So when Deirdre Visser, Phoebe Kuo and I embarked on interviewing women woodworkers for a project, called at that time “Making a Seat at the Table,” I knew this would be a tremendous opportunity to meet Nancy in person. This long-limbed woman with a huge laugh welcomed us into her house in Bloomington, rearranging her pets, making us comfortable, with a constant stream of talk that moved quickly, seamlessly, between the profane, the intellectual, the moral, the practical. It involved swear words and Latin quotes; it revealed someone who reflected on her life while also enthusiastically pouring herself into it.
This, I think, is one of Nancy’s greatest gifts to woodworking and the world: to bring together morality and material, to examine what it is to do good work, in both an ethical and craft sense. This of course is the primary idea at the core of the Arts & Crafts movement, and it is no surprise that she has studied and written about that period extensively. There is a direct line of thought between them and her, between their concerns of labor and value and honesty and meaning, and hers. But where they, at least in my rather flippant understanding, appear to be a bunch of middle-class men who dropped out of London society and moved to the Cotswolds, she is the 21st-century self-employed woman version, working out how to make a living from her work in the context of Ikea and supply chains and gig work, and all the other pressures and intricacies of late capitalism “Me Too” globalization.
Nancy’s book about English Arts & Crafts furniture is an exemplar of how she brings together the material and the mundane: not only is a beautifully written study of the ethics at the core of the movement and short biographies of some of the key thinkers, it is equally a how-to, or a how-done, on the actual making of several pieces of furniture. While this combination might, I suppose, reduce the book’s academic gravitas on the one hand, and on the other, be off-putting to someone who just wants the woodworking content, for me, it is exactly this juxtaposition that makes Nancy important. “No ideas but in things,” and vice versa.
In article after article in Fine Woodworking magazine and elsewhere, Nancy pores over how to make a living, make a life, making things. She parses, for example, the relative merits, ethical and otherwise, of different pricing structures with an honesty and a depth of detail that is refreshing, like having a window thrown open on what can be murky and hidden. She doesn’t shy away from the annoyingness, the hard work, the nitty-gritty, but she always brings it back to what it means to live a good life, to be fair and just to oneself and to others. There is no one whose moral compass I trust better than Nancy Hiller’s.
***
Nancy with her dog William.
Charles Bickford, carpenter, writer, photographer and former senior editor of Fine Homebuilding magazine
It’s hard enough for anyone, at any time, to run a one-person cabinetshop. It’s a whole hat rack full of jobs rolled into one – getting clients, keeping clients, managing clients, design, building, finishing, maintaining the shop, keeping track of expenses – that usually doesn’t leave much time in the day for anything else. Somehow, Nancy Hiller has managed to run a successful shop by herself for the last 30 years or so (a feat worth celebrating in itself), while at the same time, she has written five books, countless magazine articles and blog posts, in addition to leading the occasional furniture class.
And while other craftspeople might consider writing just another means to marketing their goods, it seems like Nancy has spent as much time writing as she has building. (I suspect she’s fast on the keyboard, but that’s just a guess.) As she has pointed out, she’s not writing for the money, of which there is precious little anyway in the writing game. That’s a shame in itself, because she’s as good a writer as she is a furniture builder, and by now should be wealthy as Croesus.
She writes to inspire and advise the community of shop rats, both the professionals and the part-timers, that are her audience. Where else would they go for advice on the potential pitfalls and obstacles of running your own shop? How to stay creative, or how to deal with customers? Or info on the proportions of a sideboard, Johnny Grey, Arts & Crafts design or (who knew?) Hoosier cabinets. Or how to train and keep a hop-a-long canine shop foreman named Joey? Who else does this? Through her hard work and by example, she raises the bar for everyone else, and continues to weave the strands that make the woodworking community stronger, more aware, more connected and more informed.
She still makes great furniture, too. And don’t you forget it.
Being in our 60s, Nancy and I have been involved in the woodworking world for about the same amount of time. But it wasn’t until four years ago that my friend and colleague, Chris Becksvoort, started to mention her. He suggested that I get to know her. He felt it would be beneficial for me to hear her stories. He would always say “she has really been in the trenches.” One might question why I did not know of Nancy since she had been published for a while. Well, the answer is after going through a challenging professional experience in 1994 that lasted a decade, my self-confidence was so shaken that I chose to go underground, making my woodworking world small and self-contained.
Fast forward to 2018 when I ordered Nancy’s book “Making Things Work.” I was so taken by her writing style, her wonderful sense of humor, and her honesty. I devoured the book and then read it again. I share so many of her experiences, especially being a woman in a non-traditional field trying to make woodworking my career. Nancy’s down-to-earth approach put us all in a level playing field – no more hierarchical attitudes that I had grown accustomed to. Quality work is quality work no matter how one chooses to express that.
I have read so much of Nancy’s work since my initial introduction to her. Her example evokes confidence in others, promotes support rather than judgement, encourages us to share successes as well as hardships and to remain vulnerable to the whole journey. Whether we make historic pieces, carve beautiful wooden critters, make contemporary furniture, create beautiful kitchens, conserve other’s work or make wooden barrels, we are the lucky ones who have found common ground through her. I will be forever be grateful to have found Nancy. Her bright light helped guide me back to myself and the places I have honored before.
***
Nancy and her great smile.Nancy teaching at a cabinetmaking class at the former Kelly Mehler School of Woodworking, 2008.
What a lucky day it was when I first saw some of Nancy Hiller’s beautiful cabinetry in the pages of the Sept/Oct 2005 edition of Fine Woodworking magazine! Little did I know that reading that article and subsequently contacting Nancy would result in a long-time professional association and a warm friendship that hasn’t diminished over time and distance. I invited Nancy to teach a cabinet-building class at my former* school, her first such experience, and I was pleased that she accepted the offer. After seeing her in action, I invited Nancy back many times, and she developed a following with many students who continued to sign up for classes she taught.
It was clear from the first class day that Nancy had not only the technical skills necessary to teach, but more importantly she had the people skills that made the students feel comfortable with taking on new information and new skills. Nancy has a great smile and a frequent laugh. Her affirming ways with class participants inspired confidence and motivation even when technical problems arose. I specifically remember Nancy splayed out on the floor helping a student to problem solve a difficulty with hanging the door of a cabinet. The tone of the interaction went from frustration to laughter right away.
I have so enjoyed seeing Nancy’s prodigious skills gain recognition and accolades over the years. Yeah Nancy! Since our first encounter in 2005, Nancy continues to shine brightly through her writing (books, blogs and periodicals), her teaching and her design talents. She has an uncanny nose for sniffing out talent and originality in the work and stories of others. Her articles and interviews are fun to read as she describes the makers and their settings and work.
Nancy’s own work blends the integrity of good design with the joy of creating cabinetry and furniture that reflect the unique settings in which those pieces are placed, and the practical ways that the pieces are to be used. I learned those things from Nancy first-hand as she helped us design a completely new kitchen in our former residence, a 100-year-old log home. The outcome of that effort is a comfortable, functional and aesthetically pleasing kitchen where friends and family gathered. What a gift!
Nancy is a people-connector for certain. Above and beyond woodworking, that is her gift. I’m so glad that our paths have crossed and zigzagged in so many interesting ways.
*The former Kelly Mehler of Woodworking is now owned by Berea College and operates as The Woodworking School at Pine Croft.
***
Nancy and her great laugh.Nancy and Johnny Grey, 2019.
Johnny Grey, kitchen designer, author, educator, founder of Johnny Grey Studios
I have a soft spot for workers of wood. Nancy is in that mould but unusual in straddling the practical life of a carpenter with great skill in writing both academic and lifestyle books. Though in correspondence with her for many years, I only met her when she and her husband, Mark, came to stay with us in England not long before lockdown. Our family took warmly to them – a mutual love of dogs and the gift of a fine bottle of bourbon playing a role – and the visit was over all too quickly.
Nancy’s journey starts, I think, with her mother’s can-do attitude, a way of life of making things that she luckily passed on to her daughter. It happens that I share some early experiences with Nancy. Like me (and many of us), she took pleasure as a child in rearranging the furniture in her living room and bedroom. We both also started out on our careers, coincidentally, by restoring an 18th-century pine dresser, a halfway house to making something new. A similar dresser is pictured in Kara Uhl’s charmingly interesting blog profile of Nancy.
I first came across Nancy when she was writing “The Hoosier Cabinet in Kitchen History” (2009, note to publisher: please reprint). This was the book I was looking for without realising. It serves as a justification for an ambitious and slightly crazy idea of mine: making kitchens with real furniture along with coining the phrase ‘the Unfitted Kitchen’. In Nancy’s vision, kitchen furniture was both an organising principle and a space for creativity, fun and efficiency. Hoosier, a company from Indiana, built functional cabinetry for cooking and storage but also developed their own quirky and witty marketing. They used catchphrases and slogans such as, ‘A kitchen without a cabinet is like a farm without a plow’ and ‘Saving work is saving youthfulness.’ These were fun, modern responses to domestic workloads, and by 1920 the Hoosier Manufacturing Company had sold 2,000,000 cabinets.
Nancy’s analysis in the book relates the wit and energy from this period of kitchen history to fresh thinking in our time. She explores current kitchen culture, including gender roles, and questions the nature of a ‘residential’ kitchen. One answer to that comes from our recent response to lockdown, as we now regularly acknowledge the kitchen as a hybrid space that all the family occupies and use as an office, homework zone and place to play. Nancy generously includes some of my ideas on this sort of thing in her chapter on the Hoosier legacy. She includes quotes from Christopher Alexander in “A Pattern Language” on the ‘self-selecting features’ of a friendly home, and celebrates the concept of the kitchen as a living room that has, ideally, evolved well beyond the cramped little workplace for hard-pressed women that it admittedly still is in many cultures.
Nancy breaks through glass ceilings without making a fuss. I find it extraordinary that there are not more female cabinetmakers in the U.S. (it’s 7.5 percent, according to Zippia), although she tells me that there has been a growth in women working in the U.S. construction sector. In the U.K. it’s a worse story. Statistics are hard to come by. The number of craft courses at the tertiary education level has dropped by 46 percent due to the government’s education reforms.
I see Nancy as a designer-maker ambassador, a timeless figure who embodies the craftsmanship and the emotional and ecological benefits of the handmade. We need more voices like hers in the world of construction, design and the kitchen industry, but don’t hold your breath.
I noticed Nancy’s work before I noticed her. She had a piece in Fine Woodworking magazine when I was at Popular Woodworking magazine, and I remember thinking that it was a fine example of Art & Crafts work… and we were always looking for good Arts & Crafts (and Shaker) for Popular Woodworking. Then I noticed it was by a woman. I think it’s fair to say I started stalking Nancy. I read everything of hers I could get my hands on (she’d written a couple of books at that point, and articles for Fine Woodworking, Fine Homebuilding and Old House Journal). There just weren’t that many other woodworkers who were women, doing the kind of work I liked, who were featured in major magazines. I didn’t know her, but I loved her from afar for showing me what was possible (and because she’s a darn fine writer).
Nancy is an excellent person to emulate in work and in life. She is obviously a talented furniture maker and designer – but she is also hilarious, incredibly generous on every front, and kind to pesky editors and small animals. I am honored to now call her my friend, and to love her from close up.
***
Nancy during a photoshoot in 2017. (She’s just pretending to be mad.)
In 1988 my career took an interesting turn when I was offered the opportunity to switch from running restaurants, hotels and country clubs on the west coast to selling hardwood lumber on behalf of Paxton Lumber in Cincinnati. That is a story, but this story is about Nancy Hiller. Knowing absolutely nothing about hardwood lumber, I was assigned to a sales territory that included all southern Ohio, southern Indiana and Kentucky. I would introduce myself to my inherited and prospective customers as a service-oriented salesman with no experience in hardwood who needed their help in understanding the processes of cabinetmaking, flooring, furniture manufacturing and custom millwork. In return for teaching me about their craft, I would be sure that they received the quality lumber they needed, when they needed it. My customers were happy to show me their craft and I made sure that I delivered on my promises. My territory grew quickly. Bloomington, Ind., was in my territory and there were quite a few small woodworking companies of all sorts there, so I spent a good deal of time there building relationships.
In my work there I came across a small high-end cabinetmaking shop in Nashville, Ind., run by Nancy Hiller, the only female cabinetmaker I had yet encountered. The shop was small, only Nancy and her husband. I made sure to visit them when I was in the area and was awed by Nancy’s spectacular work. She said that she learned cabinetmaking in England, which I found to be extremely interesting. She stood out to me instantly as being at the top of her field, overshadowing the work of every other cabinetmaker in my vast territory.
I enjoyed our visits and I made sure that my service and the quality of the lumber I shipped to the shop matched the respect I had for her as a person and as a fine woodworker. Our visits were always enjoyable, and I learned about how a fine craftsperson worked. I was her salesman for about six or seven years, then I wound up working with another company and we regrettably lost touch. In 1996, I started to work with the Frank Miller Lumber Co., in Indiana, covering the U.S. west and all of Canada. I found out after a few years there that Nancy bought some quartersawn white oak from their outlet store. Since my territory was nowhere near Bloomington, Ind., I passed my greetings to her through her salesman.
Around 2010, I started traveling the country lecturing on the quarter-sawing process, the core business of Frank Miller Lumber. I found myself as speaker at a traditional building conference in Baltimore. I went to the room where the speakers were to drop their materials and when I turned around, I saw Nancy. It had been almost 20 years since I last saw her, and she immediately recognized me and gave me a hug. It was a brief but happy reunion and when I told her that I was working with Frank Miller Lumber, she said that they were favorite lumber supplier. She was very pleased that I worked for them. I said I was giving a talk the next morning and she was crestfallen that she would miss my talk, since she had to leave that night after her talk. Shortly after our chance meeting she gave a great talk about the evolution of the American kitchen. As she opened her remarks, she told her audience that her “favorite lumber salesman from her favorite lumber supplier” was in the audience. She gave them my name and told them to all come to my talk the next morning. It was very kind of her since my talk was scheduled for 8:00 a.m. on Saturday and I had low expectations for attendance. I was pleasantly surprised to see many members of her audience in my audience the next morning. That was a great kindness that I will never forget.
Several years later I took a film crew with me to Bloomington to interview Nancy and document her building a Voysey chair with Frank Miller’s quartersawn white oak. She was an inspirational subject and a generous host to me and the crew, even providing us lunch.
I have read all her books and have learned much from them, but by far my favorite is “Making Things Work: Tales from a Cabinetmaker’s Life,” which chronicles her amazing professional journey starting in England, where she dropped out of Cambridge and set herself on the harrowing journey to become the fine wood craftsperson she is today. It is an inspiring story of tenacity, strength and perseverance – the qualities she is teaching us as today as she faces her current health challenges. Nancy brings beauty to the world through her art and is a stellar human. The world is a better place because she is in it.
I would not be making a living as a cabinetmaker today if it were not for Nancy Hiller. Nancy took me on as her assistant in 2004. At the time, her shop was newly built and somewhat unfinished. It was home to two insane dogs, Wilhelm von Wundt and Winnie, who became my workday companions, and a cat or two depending on the year. Nancy’s shop was a relatively small workspace for two people, so when there wasn’t an interesting NPR story on WFIU or a machine blasting, we would regale each other with absurd stories and silly jokes. I’ve always been able to make Nancy laugh hard – in her signature hyena way – and take great pleasure in seeing her keel over from one of my inappropriate jokes.
When I was offered the job as her assistant, I was thrilled to be working alongside a craftsperson who was trained in England and had an impressive portfolio of work. I knew it was a great opportunity to hone my craft alongside such a skilled practitioner. But I didn’t know all the other things that I would learn along the way.
Working with Nancy provided me with invaluable lessons in historic preservation, the history of furniture design, building relationships with homes as if they were people, etymology, grammar and, of course, myriad woodworking techniques. She also modeled how to run a woodworking business with integrity.
It became clear to me early on that Nancy has a deep ethical core. While she can wax eloquent on the philosophy of ethics, she lives out her principles daily. I witnessed Nancy’s integrity in her treating clients with fairness and respect, building things the right way (even when it was less profitable), and always having her employee’s back – when the work ran dry, when clients behaved badly and when dark clouds rolled in.
It has been an honor to have had the opportunity to work alongside Nancy and be able to call her my mentor. It has been even better to maintain a relationship with her and call her my friend.
***
Anissa Kapsales and Nancy.
Anissa Kapsales, furniture maker and editor at Fine Woodworking.
If you know anything about Nancy Hiller you know that her contributions, her commitment and her place in the woodworking community are legendary. For decades she has plugged away in a calling where it is difficult to succeed professionally. She has written countless articles showing how to make gorgeous pieces of furniture. She has written books about designing and woodworking and life. She’s a woodworking social media icon. She has taught and lectured around the country. She has blogged about the realities, joys, trials and every other aspect of the woodworking life you can imagine. Through her LAP blog “Little Acorns: Profiles by Nancy Hiller,”Nancy has introduced us to each other. She has a remarkable knack for seeking out the fascinating aspects of people’s lives and writing eloquently about them. This I attribute to the person Nancy is. She doesn’t simply interview her subjects with a series of questions, rather she just talks with them. She enjoys the conversation and gets to know them. She listens. She’s naturally curious, interested and sincere.
Nancy has paved the way for aspiring woodworkers, authors, women in woodworking and designers. And now she is illuminating a dark path for anybody who struggles, so … all of us. In the same strong, determined and steady way that she moved through her career, Nancy is confronting her pancreatic cancer diagnosis, thinking creatively, managing one obstacle at a time, learning, teaching, advocating. I am in awe.
All that said, I must tell you that I was intimidated by Nancy when I started out as an editor. At least I was, for a blip, way back in 2006. Fresh out of the nurturing cocoon that is the Krenov School, I had just started at Fine Woodworking magazine and was assigned to work on an article with Nancy. “Arts & Crafts Wall Shelf” would be my first (mostly) solo assignment, and I would be traveling to Nancy’s shop, with Mike Pekovich shadowing me to make sure I didn’t completely screw it up.
Prior to the shoot, Nancy and I had worked together on the months-long process via phone calls and emails getting her manuscript turned into a shot list. I had called to introduce myself, tell her the proposal was accepted and get things rolling. The instant we got on the phone for the first time it was clear I was out of my intellectual league and every other league I cared about. She was talented, educated, articulate and could woodwork circles around most pros. She could write quite well, had ridiculous design skills and was clearly going to be on top of her deadlines. And I was a nervous newbie editor/photographer. Every speck of intimidation was coming from within me, and had nothing to do with what Nancy was putting out. But intimidated I was, nonetheless.
When I arrived for the shoot, Nancy was all those amazing things. Even more, she was kind, thoughtful, very well prepared, humble, professional, accommodating, funny and had an ease about her that started things off on the right foot. We made our way through that shoot and article and today, more than 15 years later, we’ve done so many more together. I think we’re a pretty darn good team! I often wonder if I had been paired with a different author on that first shoot if I would have made it past the first year in a job with a steep learning curve.
What began with me feeling intimidated has transformed into something great. I admire Nancy for her life and woodworking wisdom, her sense of humor, her empathy, her sage advice, the breadth of knowledge she has on so many topics, her incredible talent as a designer and maker, her fortitude in the face of all things.
Nancy, I am far better because I know you. You have what is probably the best freaking laugh and smile on the planet. It is my pleasure to capture it every time we shoot together! With all my love, I am proud to call you my friend.
Alex Dolese with her dog, Watson, “a mutt” who’s part border collie.
Every so often it’s good to remind yourself that despite all the stuff that’s going, well, let’s say less swimmingly than we would prefer, plenty of other things are getting better.
When I started woodworking in 1980, there were few other women to be found among furniture makers in rural English shops. I certainly didn’t know any, though I’d heard that some were out there. The first professional woman woodworker I recall meeting was Faye at the Wall-Goldfinger shop in Northfield, Vermont, where I signed on in 1987 after returning to the States. Soon after, the company added another woman, who had worked as a patternmaker for Vermont Castings. In the late ’80s, three women in a shop floor crew of eight or 10 was a big deal. That proportion of women to men would still qualify as unusual today. (And Faye, if you’re reading this, I hope the “e” on your name is correct.)
Fast forward to the late 1990s on a jobsite in Bloomington, Ind., where a carpenter mentioned he was thinking about opening his own business. He was going to call it Venus Woodworking in the hope that potential customers would infer from “Venus,” a family name, that the business was run by a woman. That was the first time it had ever occurred to me that being a woman in this field might give one an edge, at least in the eyes of some potential customers. At that point I had spent years hiding behind the gender-opaque business name “NR Hiller Design,” concerned that people might assume the quality of my work was low because I wasn’t a man. If you think this sounds paranoid or bizarre, I’m here to tell you that I’d had plenty of experience by then to convince me that such notions were widespread, at least in our south-central Indiana locale. I hoped that this opacity might at least give me a chance to make a good impression by phone, which was how most prospective customers made preliminary contact in those days.
Alex outside her Bozeman, Mont., shop with her business logo on the door.
This preamble should go some way toward explaining why I found it rewarding to hear Alex Dolese explain that while, in daily life, she prefers to go by “Alex,” she named her business Alexis Dolese Woodworks precisely to leave no doubt that she’s a woman. In the past several years it has become downright cool to be a woman in woodworking, and women are doing some of the most dazzling work to be found today.
Alex was born in Missoula, Mont., in 1995. Her parents, Tom and Jennifer Dolese, are partners in their business, Terra Firma Design, now located in Bellingham, Wash. Tom designs and builds furniture; for select pieces, Jennifer creates marquetry and stained glass that complements it.
As a child, Alex spent lots of time in the shop. “My first memory is going to the workshop in Missoula…and pounding nails,” she says. “My dad would give me a scrap piece [of wood] and I would pound nails into it.” Other childhood memories of her parents’ workplace: “There were lots of parties at the woodshop. And I remember there being Wonder bread, which I wasn’t allowed at home. It was a real treat going there!”
Start ’em young. Alex practicing with the horizontal mortiser her father, Tom Dolese, created.
In 2004, when Alex was 9, she and Tom built a cherry picture frame that she still has in her home. Although it was her first time building something with him, they made the frame with pegged mortise-and-tenon joints, adding faux through-tenons for decoration.
In middle school, Alex had a pen-turning business. She sold her pens at the farmers’ market and at a yearly show in which her dad took part. That business, she adds, “was heavily subsidized by my dad. We learned to turn together, which was really fun. My dad was never, like, ‘you should come and sand or build something.’ He wanted me to make that move. I was interested but never felt pressure to do it.”
Turning pens.
Her interest in woodworking dwindled in high school. A competitive track athlete, Alex applied to college at Montana State University in Bozeman, which has a track program in Division I. She started studies in ceramics; many of her parents’ friends made their living as artists, so a career in creative work seemed within reach. But on a break a year and a half in, she discovered her perspective on woodworking had changed for the better; she remembers thinking “I love this medium so much more.”
Alex with her first chair.
At that time, she says, “I was living in this house and I would [pass] a house getting framed. They had a few women on their crew. I thought ‘That looks like so much fun!’ I called my dad and told him I wanted to build a tiny house; my parents had built quite a few homes while I was growing up, so I had seen the process.” She had an inheritance from her grandmother and thought about starting a business as a general contractor. Her dad asked “all the business questions” and encouraged her to start by building a house of her own. “I went down that path pretty quickly and thought, if I’m going to learn this, why don’t I learn what my dad’s doing in the shop?” Having access to her dad for instruction and guidance would be invaluable.
So she went ahead and built her own house. At 20, Alex began the design work, collaborating with Jennifer. A retired architect named Bob was taking a few classes from Tom and overheard some of their conversations. “’OK,’” he said. “’Where’s the sun coming from? Let me do some drawings for you. Let’s think about the mountains and the sun so you’ll be getting passive solar.’”
After hiring a draftsperson to whip the drawings into a form acceptable to the authorities, Alex applied for building permits from the city. In the meantime, she went to work for her dad, spending seven days a week in the shop. I absolutely love being here and doing this, she realized. She made a dining room chair, then a chair with an adjustable back. She took a dining chair class. There were lots of other jobs, from picture frames to beds – “just a lot of stuff to help my dad.”
She hired a builder, and they broke ground on her house in the summer when she was 21. Alex worked side by side with the crew, through the framing all the way to drywall. “We got a hard bid from [the builder] and then experienced him adding a bunch of costs to the bid without any change orders.” So she fired him at the drywall stage. (This should explain why she prefers not to share his name.) Then she went back to Bellingham, where her parents had moved when she was about 9, to build her cabinets and trim with her dad over winter.
In the attic. Alex worked side by side with the crew to build her house.
Jennifer (a.k.a. “Mom”) laying floorboards.
Alex wired her garage as a shop but found that her tools didn’t fit well in the space. Instead, she rented shop space in Bozeman. The 3,000-square-foot building was originally split into three sections, of which she had some 700 square feet; with part of that space split between a spray booth and bathroom, she decided it wasn’t big enough, so she moved to her current shop, a 1,500-square-foot space with radiant heating in the floor.
Home.
Clientele
Alex launched her business early in 2020, just when Covid hit. “It was kind of a blessing,” she reflects, “because I needed that time. I have a rental property in my house, so I was able to not have to make money right away. I needed that time away from my dad and my mentors to figure out Am I doing this right? and make mistakes without having someone there to correct them.” It’s easy to feel you can do anything when you’re in someone else’s shop who can set up machines for you and share advice about how to fix a split or help move a heavy carcase, but some of the most important learning happens when you find yourself having to solve problems on your own.
Bozeman is booming, so prospective customers began to find Alex quickly through word of mouth. “Being a young woman has helped,” she acknowledges. “People are excited to hire me because I’m young and female and it’s kind of a helpful marketing tool. There’s this [wide-ranging] conversation [about supporting] minorities and encouraging people. A lot of more progressive people are moving to Bozeman who are interested in furniture. I’m also communicative; I like working one on one with clients. One of my favorite things is co-designing with clients. That’s an experience a lot of older woodworkers aren’t really interested in.”
Alex with students in the first chairmaking class she taught.
Alex and her father, Tom , during a class he taught at the Port Townsend School of Woodworking for which she assisted.
She teaches, too, and has a number of younger women interested in building furniture with her. She has worked as a teaching assistant for her dad in classes at the Port Townsend Woodworking School, where she has also taken classes. A couple of years ago, when the school asked Tom to teach another class, he told them he was retiring and suggested Alex teach it. They agreed. “They’re really encouraging and give people chances,” she says. In 2021 she taught a 10-person class. This year she’s scheduled to teach a women-only class. “The community that school brings in is really exciting,” she thinks. Her friend Annalise Rubida has worked as her teaching assistant.
Annalise Rubida and Alex showing off matching hats made by a student.
Though Tom plans to retire, he hasn’t quite managed to pull himself away from the shop. He recently took on a couple of apprentices and continues to share his encouragement and expertise. His current shop is close to downtown Bellingham – “where all the breweries are,” Alex adds, right in the heart of town.
“I feel like I’m so new in this career,” she says. “I’ve only been in business two years, and I feel so lucky to be doing what I’m doing. There [are] endless possibilities in what I could do. I really enjoy teaching and have been blessed with wonderful mentors in woodworking. I’m excited to share. It’s this wonderful wealth of knowledge we get to tap into. I want to encourage that and hopefully grow more of a community. Instagram has been a tool to connect with woodworkers and get to know people. It’s really exciting.”
She’s looking forward to developing her own style and building her own line. “I just feel like I can make anything I want, which is really cool.”
Tom and Alex with kitchen cabinets they built together for her house in Bozeman.
For me, after fighting low expectations, ridicule and near-endless self doubt over much of my career as a builder of furniture and cabinetry, Alex’s freedom from gender-based obstacles is evidence that good things are happening all around us; in a culture that floods our waking consciousness with news of suffering and evidence of widespread despair, we have only to give these happy developments our attention.
(And in case you’re wondering how someone can get so much done, Alex will gladly acknowledge that her house remains “a work in progress.”)
“When I was at school, woodworking was where the bad kids were sent.” — Mario Rodriguez
When you reach a certain age, it’s common to observe that people who have been fixtures in your personal woodworking pantheon have become less visible. As a reader of Fine Woodworking since the early 1990s, I’ve long associated the magazine with one of its prolific contributors, Mario Rodriguez. Mario has appeared regularly on the pages, instructing readers how to “Soup Up a Dovetail Saw,”optimize work set-up on job sites, or build a variety of pieces, from a classic Federal tilt-top table or mid-century coffee table to a fireplace mantel or oak chest on stand. After being relatively absent from my notice, there he was in issue No. 291 this summer, still doing his thing.
Every so often over the past few years I’d heard the occasional mention that Mario teaches woodworking to kids at a Waldorf School in Philadelphia. A masterful craftsman with decades of experience and a portfolio bursting at its figurative seams, teaching woodworking to kids in elementary and middle school? I had to learn more.
In 2018, I gave a presentation at Philadelphia Woodworks related to my book “English Arts & Crafts Furniture,” and was more than a little starstruck when Mario introduced himself. Those boots are not a fashion statement; he comes by them honestly. (From left to right: Bruce Chaffin; Michael Vogel, president of Philadelphia Woodworks; Mario; and me. )
Mario was born in 1950 and is the eldest of three siblings. His parents had come to New York from Puerto Rico; his dad worked as a merchant marine and was away from home for weeks at a time, and his mom worked various jobs, from hairdresser to surgical nurse, a field in which she was employed for some 20 years. After that she went into flipping houses. “She had no experience,” says Mario, “just a head for business.”
Mario at 2, already in touch with wood.
In elementary and middle school Mario was drawn to art. He later attended The High School of Art & Design in New York City, which prepared students for professional jobs in the field of art, broadly defined. Many of his fellow students went on to college, but Mario lost interest in school and dropped out.
After a series of menial jobs he joined the army at 17 and trained as a paratrooper and infantryman.
“What was nice was that in civilian life you were sized up and opportunities were provided or denied to you based on who you were and where you were from,” he remarks. “In the Army, you were judged by your ability to do a job. The overriding principle was: You had to do your job. If you did your job and took care of those you were responsible for, you moved ahead. It is one of the greatest social engines in this country, providing opportunities for ambitious young men and women not available to them in civilian life.”
He stayed three years and was posted in Germany, in addition to the United States.
“At 17, I found it very exciting and new,” he remembers. “As I advanced through the ranks, eventually making sergeant … I found that if I was stationed somewhere I didn’t like, I was stuck there.”
Despite the opportunities, he says that “on a day-to-day basis, it was stifling. I thought I could do better once I left.”
He returned to Brooklyn, where he’d grown up, got an apartment with a couple of roommates and took a series of unfulfilling jobs.
“I would have jobs that were boring or uninteresting where I was not excited or interested, and all I could think about was the coming weekend,” he says. It’s an experience many of us have known at one time or another. But Mario’s life was about to change in exciting and challenging ways.
Arts & Crafts-inspired cherry side table.
A Life-changing Couch
At around the age of 24, he decided it was time to acquire a sofa. It was the mid-1970s; being in New York City, he went to Macy’s, where he found an affordable damaged floor sample. The store scheduled delivery, and Mario took time off from his job to wait for the couch. The couch did not show up. He rescheduled the delivery, took more time off work … and the delivery people were again missing in action. At this point he asked the store to return his deposit and decided to make his own couch.
“I went to Barnes & Noble and looked for a book on making furniture,” he continues. “I made this crude thing out of plywood.” It’s rough, he remembers thinking. I enjoy the process and the compliments, but I really have no idea what I’m doing. It was time to get some training.
He applied to a four-year training apprenticeship with the Carpenters and Cabinetmakers Union in New York City. They put him in the program for exterior construction – “not what I really wanted to learn.” When he asked about changing programs, they said he couldn’t, so he changed his approach: Could he at least add some millwork and cabinetmaking classes to the work they’d already assigned him? Yes, they said; he could do both. So after spending the day at work on a jobsite, he attended millwork and cabinetmaking classes, two nights a week during the second year of his apprenticeship, three nights the third year and four nights during the fourth.
At that point the construction industry took a nosedive. As an Army veteran, Mario qualified for education benefits under the GI Bill and had already been taking college classes at night. When he found himself unemployed, he assessed his options and decided to attend school full time at Lehman College, a City University of New York four-year college. Around 1978, he graduated with a bachelor’s degree in art with a specialization in applied design through the university’s Self-Determined Studies program.
“That allowed me to explore woodworking,” he says.
Building & Furniture Making
With his newly minted degree, Mario went to work as a carpentry crew chief with a sweat-equity construction group in the Bronx. By the late 1970s, the South Bronx was devastated; some areas were so neglected they looked like bombed-out neighborhoods in European cities after the Second World War. The group secured its first building and raised the money necessary to gut and renovate. In lieu of a down payment, a would-be resident would invest 500 hours of labor, then be awarded an apartment. Not only did this plan increase the availability of affordable housing, it taught participants a range of practical trade skills.
“The notion was so new,” he says. “We took people from all backgrounds who needed a place to live and had a desire to move ahead.”
Would-be residents came from the area. The program even attracted the attention of Jimmy Carter, who paid them a visit and pledged some $5 million to expand. The union, though, was opposed to this idea; they built homes for profit.
“The idea that people could get together and build their own homes was not something they approved of,” Mario says. They put challenging stipulations on the project, but the program still grew.
After three years, Mario returned to Brooklyn with a plan to strike out on his own. He rented a 12’ x 30’ space in Greenpoint, and started to take on small, fairly simple furniture and cabinet jobs. If he finished a job and had nothing lined up, he’d spend a couple of days going to museums or the park, then come back to new orders. He often found himself starting to work with a prospective customer, only to have them complain about his price. Once that had become “a frustrating and frequent event,” he decided to find a market where price was not the primary consideration.
He found that market in antique restoration, learning the necessary skills on the job as he worked for dealers, fixing broken joints and replacing missing parts. Before long, he was teaching part-time in a college-level antiques restoration program at the Fashion Institute of Technology.
Hans Wegner-inspired modern armchair in white oak with laminated arm and back splat. Mario carved the seat on the table saw.
He also started writing for Fine Woodworking and had a growing interest in building Windsor chairs. At the time, the best-known person building Windsors was Michael Dunbar, who had written a book about the form. Michael “didn’t give measurements,” Mario says; he focused on techniques. Michael was building chairs in his basement and at Strawbery Banke Museum, a historic village in New Hampshire. “He was very friendly,” Mario recalls. One of the most valuable pieces of advice Michael offered sprang from his observation that “there’s no money in making these chairs. The money’s in teaching people how to make them.”
So Mario explored Windsor chairmaking as a sideline, fascinated by the chairs’ design and construction – so economical, and largely done by hand.
By this point Mario had married; he and his (now-former) wife had a little girl. Their location in a Polish and Italian neighborhood of Brooklyn was “still a frontier,” he says, with no dependable public services – a good place for a solitary artist, but not for a family. So they moved to Warwick, New York, and bought a farmhouse.
For the next few years, Mario renovated the house and taught woodworking classes in a garage at the back. He focused primarily on classes based on hand tools – Windsor chairs, basic veneering, cutting dovetails – taking four to six students at a time. Then they lost their daughter, who was 7, in a swimming accident.
“That derailed everything,” he says.
Work was most helpful as a diversion from the pain. He continued to write for Fine Woodworking and teach at the Marc Adams School of Woodworking, the Center for Furniture Craftsmanship and other schools. As Mario puts it, “I was pretty much a mess.” When his wife took a job in New Jersey, they moved there. They had a son, Peter, and eventually divorced in the mid-1990s.
Sheraton-style lady’s work table. “I built one a few years ago that appeared in FWW,” says Mario’s caption on Instagram. “It’s made of solid mahogany and crotch veneer. It has tapered, reeded legs, dovetailed and cock-beaded drawers.” His wife, Nicole, uses it in her sewing studio.
Meanwhile, Mario’s position at the Fashion Institute of Technology had become full-time, with benefits and newfound job security. He commuted to the city daily. The program, however, “was not well designed,” he says. “The chairman had no experience in manual creative work but was a very charming Ph.D.” As a result, the curriculum “was full of holes.” Students would graduate but not be able to get a job. Decreasing enrollment invited closer inspection by authorities, who eventually shut the program down. Between his part- and full-time positions, Mario had taught at the Fashion Institute for 14 years. It had been a stable point in his life, “like hitting the lottery – good, solid pay, security, outstanding benefits.” The loss left a gaping hole.
As he wondered what he was going do next, it dawned on him that the secure, well-paid job had come with its own price. “You’re giving up time you would [otherwise] devote to pursuing your craft and becoming as good as you can. So it’s kind of a trap.” He says he wandered around a bit, and ended up at the Philadelphia Furniture Workshop, where he met the founder, Alan Turner, a lawyer and part-time woodworker who invited Mario to teach there.
Federal candle stand in mahogany and crotch veneer.
The students at the Philadelphia Furniture Workshop were a mix of amateurs and professionals interested in learning new skills or refining those they already had. Many were men looking for a hobby or on the verge of retirement; a good percentage, says Mario, “had abandoned ‘getting dirty’ and using tools for their [professional] work” and wanted to explore the creative process afresh.
“It was great to revive that need that everyone has,” he says, adding that he could have a student “who hadn’t picked up a hammer in years and take them from a total beginner course all the way through construction of a Federal card table.”
Portsmouth card table in solid mahogany and crotch veneer. All the inlays, paterae and bandings were shop-made. Mario offered this piece as a masterclass at Philadelphia Furniture Workshop.
Mario says that when many amateur woodworkers run into a problem they can’t solve, they abandon the project. “The real damage is, it limits their vision and undermines their confidence. Running these masterclasses … I could illuminate the pitfalls and guide them through the process. You are having an impact on someone’s life and supercharging their confidence in relation to woodworking.”
He stayed 10 years, until 2012. The job was “extremely demanding for just two people,” even after Alan Turner, founder of the school, left the practice of law to work at the shop full-time. They worked six days a week, with more than a few 14-hour days. By the age of 65, Mario was ready to slow down.
A Different Kind of Teaching
Serendipitously, a teacher at a local Waldorf School inquired whether the Philadelphia Furniture Workshop might know of someone who could teach woodworking to kids. Mario took her up on the offer to visit and agreed to teach at the school one day a week. He found he liked it and increased his teaching there to two days a week. The job also introduced him to his wife, Nicole, who teaches sewing and knitting, known as handwork in the Waldorf system.
In the Waldorf system, handwork and woodworking are required, not elective. Mario emphasizes that while he teaches at a Waldorf School, he has veered away from the traditional curriculum slightly.
“The Waldorf education process is essentially threefold, engaging head, heart and hands – thinking, feeling and doing. I’m a woodworking teacher who teaches at a Waldorf School, not a Waldorf woodworking teacher. I come from a different place than trained Waldorf teachers.”
He strives to bring honesty, attention to detail and reflection to each student’s work.
Introductory students start with a branch, which they have to shape, sand and finish; Mario encourages students to familiarize themselves with the wood, exploring its natural shapes and colors. Next they make a spoon, using a template and a #7 sweep, 1/2″ carving tool. (Yes, he says, there’s plenty of focus on safety.) In fifth grade, students make a spinning top using a rasp and block plane instead of a lathe; although the project is designed to encourage creative expression, it demands real skills – the top has to spin upright for at least 30 seconds. Some, he says, spin for almost a minute. Sixth-grade students make a sword and shield, the sword with hand tools – “that’s a lot of fun,” says Mario – and the shield cut out of a plywood panel. They learn about the culture of heraldry and create a coat of arms that represents their interests, family background and ambitions, coming up with three qualities that they admire and practice, such as honesty, curiosity and kindness. They cut the parts out of Baltic birch plywood and finish them with paint, then mount these inspirational elements on the shield.
“I’m at the other end of the age spectrum now,” he reflects. “When I was at school, woodworking was where the bad kids were sent. Anybody with ability was steered toward the advanced, [more intellectual] classes. Now I’m getting [kids] on the front end, where they’re still curious and exploring things. I’m there to guide them through the experience.”
One of his seventh-grade students made a Wharton Esherick stool and told Mario that her mother, an architect, cried when she saw it, overwhelmed that her child could build such a piece. “That’s a pretty common experience,” he adds. “Even if they never make another object of wood, they leave the woodshop with an appreciation and respect for handmade objects.”
Ask Mario for a word that might characterize his professional trajectory and he answers “curiosity. I live for the challenge of something new, never tried before.”
“Chris Becksvoort is the Shaker,” he suggests by way of contrast. “People generally gravitate to a particular style or period.” (To be fair, Chris Becksvoort also has some striking contemporary pieces in his portfolio.) But Mario is “all over the place,” with mid-century modern, Early American, Arts & Crafts and Federal pieces, and he has written and taught about a wide variety of tools and techniques.
Chest-on-stand in quartersawn oak.
Lately, he has been doing more work for Fine Woodworking. He was fascinated by the display of Julia Child’s kitchen at the National Museum of American History, especially her kitchen table. The table was covered with a yellow oilcloth, which hid a lot of detail. He Googled the image and found it was basically a Scandinavian farm table. Wow, that is so cool! he thought; there must be some interesting joinery involved. He contacted the museum and asked if he could take measurements and get pictures, but didn’t hear back for close to a year.
The table Mario built based on the one in Julia Child’s kitchen.
“Everything Julia Child belongs to the Julia Child Foundation,” he explains; the whole thing is very proprietary and controlled by lawyers. “I just want to run a class,” he told them; “maybe do an article.” They refused. He persisted, appealing directly to the museum. They finally sent him some vague dimensions. So once again he took a different tack: One of his students happened to work at a studio that used a program capable of translating a photograph into a design with measurements. He published the piece as a project article in Fine Woodworking issue No. 241.
Drawing of a handplane.
Today, at 71, Mario is combining less physically demanding projects with furniture making and teaching. He’s going back to his artistic training, exploring more painting and graphic work. Part of his basement now serves as a painting studio. He can see himself teaching for a good five more years. And who wouldn’t want to, knowing the difference good teaching can make in a young person’s life? One of the nicest compliments anyone has ever paid him came from a parent who, on learning that Mario Rodriguez taught woodworking at their child’s school, exclaimed, “What?! You know, that’s like Mick Jagger teaching seventh-grade band.”
