The Best of Everything calls to ask if he can hire me to consult on his workbench build. And, if we get along personally, he would like to fly me to his shop so we can build the bench together.
Me: I have young children and a day job with little vacation. I can’t really do that, but I’ll be happy to help you (for free) like I do all our readers via email.
The Best of Everything decides to fly to Cincinnati, meet me for lunch, look over my workbenches and pick my brain about his design ideas.
Question No. 1, of course, is wood selection. His first choice: tiger maple from Irion Lumber Co. He shows me some photos from the website. I tell him it’s beautiful stuff, but that he might get a little nauseated staring at it all day. And it’s a bench. It’s going to get beat up and dirty. I recommend plain rock maple.
His second choice: purpleheart. My response: It’s dark and difficult to work – it’ll be hell on your tools. Plus, a light-colored workbench (such as rock maple) is much easier to work at in my experience. Setting your tools against the light background of a benchtop is much easier than against a dark wood.
Choice No. 3: Ipe.
Me: Really? Ipe? That’s not a wood. That’s a metal that once fondled some wood grain. And it’s dark. And it’s a pain in the butt to work – like purpleheart, but worse.
His final choice: Cuban mahogany – an old stash he’s located at a lumberyard. It’s the least objectionable of his other choices, so I say: OK, kinda?
Next up are the vises. He wants a vise for every corner of the bench: A Benchcrafted Glide on one corner, a Lie-Nielsen tail vise on one end, an Emmert patternmaker’s vise on one back corner and a Benchcrafted end vise on the final corner.
Me: May I ask why?
The Best of Everything: I can’t make up my mind about which vises are better, so I decided to get them all. I do have one question, however: Is there any brand that’s better than Benchcrafted that I should be considering instead? Something from Germany or Japan perhaps?
Me: No, there’s nothing better in my experience.
The Best of Everything: I also want six rows of dog holes on 3” centers all along the length of the benchtop.
Me: May I ask why?
The Best of Everything: I’ll be able to hold anything then, no matter its size or shape.
Me: No one needs that many dog holes.
The Best of Everything: I think it will also reduce wood movement in the bench because all areas of the bench will be exposed to the atmosphere.
Me: Aren’t you worried that dust, tools, screws and the like will fall into these holes?
The Best of Everything: Not at all. Every hole will have its own dog.
The discussion turns to the cabinet he’s going to build below the bench. (“I don’t recommend those,” I say.) The drawers will have Blumotion slides, and all the tools will be French-fitted with custom-cut foam. Do I have any recommendations on foam?
“Kaizen Foam,” he says, “is so coarse.”
I look up Kaizen Foam on my phone to see what the hell it is. He starts talking about getting his Benchcrafted vises chrome-plated. Oh look, I find a cat video on my phone….
Sometimes the animals in our house get tired of being asked to pose with wax or stickers (hmmm, we still haven’t asked Skeletor the Undying Frog). So it should come as no surprise that Wally shot lasers out of his eyes today when showed a jar of Katy’s Soft Wax.
Yes, Katy has a batch of soft wax up in the store that is available for immediate shipment. You can order it on her etsy.com store.
Note that cats are not necessarily stupid. After he was told he would get a cookie, Wally instantly changed to “marketing genius” (see below).
With school out, our sticker heiress (Maddy) is hunkering down for a long summer of lab work and unpaid research assisting a PhD candidate in Columbus. The good news: the lab work and research helps her as an animal science major. The bad news: The two jobs pay less than working the counter at a pizza restaurant (one of her many other jobs at college).
Thanks to sticker sales, Maddy has saved enough money to scrape by without having to sell any organ meat attached to her skeleton.
She’s home this weekend so we can feed her, replenish her toilet paper supply and help with her laundry. Oh, and so she can abuse/love our cats. Shown is Wally, who is up for anything. Want to see him in a tuxedo? We can probably arrange that.
Maddy reports that she is down to the last 150 copies of the current set of stickers. So if you want an engraving of A.J. Roubo to adorn your band saw, laptop or cat, don’t tarry.
You can order a set of three stickers from her etsy store here. Yes, she accepts international orders.
Or, for customers in the United States, you can send a $5 bill and a SASE (self-addressed stamped envelope) to Maddy at:
Stick it to the Man
P.O. Box 3284
Columbus, OH 43210
She’ll put the three current sticker designs in your envelope and mail them back to you. These are nice, 100-percent vinyl weatherproof and cat-proof stickers.
As woodworkers, we tend to think about trees most often in the context of wood. But a living tree is habitat, safe perch, shady spot, daily carbon dioxide sink, and more.
Trees also bear fruit. Until I moved to Indiana, persimmons were novelties: fat juicy globes with exotic names such as Fuyu and Hachiya. Then, one October, a boyfriend proposed a weekend paddle on Lake Monroe (yes, he’d made his own canoe) to a spot rich with persimmons. We filled a couple of shopping bags with squishy fruit and paddled back to the truck. He showed me how to make pulp and shared his grandmother’s recipe for pudding.
When we pulled the glass dish out of the oven, the kitchen filled with sweet, spicy steam. We let the pudding sit a while to firm up while we whipped some cream. Slice, serve, dollop. Heaven.
Much smaller than their Oriental cousins, our native persimmons are packed with nutrients: 127 kcal per 100 grams of raw fruit (compared to 70 kcal for the same amount of Japanese persimmon, Diospyros Kaki), 33.5 grams of carbohydrate (compared to 18.59), 0.8 grams of protein (versus 0.58), as well as higher than the Japanese persimmon in fat, calcium, and iron. I offer this comparison not as an exercise in nationalism, but to help explain why the peoples native to this land considered putchamin an important food.
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A couple of years after my first taste of persimmon pudding I was looking for an affordable property where I could have a workshop. The first place I visited fit the bill and came with a bonus: an old persimmon tree on the front lawn and a couple more on the fence line.
Fast-forward fourteen years. After feeding many a deer (and two of my dogs) and giving us fruit for countless puddings, the old tree in our front yard finally gave up the ghost last winter. We had plenty of advance notice: fewer leaves each spring, more limbs dropped per thunderstorm. Of course it’s not really gone: Persimmons spread through their roots to form groves. Several daughter trees are growing to maturity in the garden.
A large dead tree in the front yard is hardly attractive. “Can we please cut it down?” I asked my husband last spring. I wasn’t asking for permission; he’s the one who uses a chainsaw. I’ll use industrial shop equipment any day, but chainsaws terrify me. “No,” he said; “it offers wild birds refuge from Louis [the shop cat].” Spring turned to summer, and concern for the birds’ safety turned into “Taking that tree down is going to be a huge project. Do you have any idea how much work it’s going to be, cleaning up those limbs?” Clearly not a job for the itchy, sweaty months. Now that fall is here (if tentatively), we’ll take it down and give some of the wood to our friend Max Monts to turn into bowls, because as many readers will already be aware, persimmon is related to ebony.–Nancy Hiller, author of Making Things Work
While searching for examples of lowrider (Roman-type) workbenches for Chris, I started to find images of workbenches from the Spanish Colonial era in Mexico and South America. As this is a field that is underrepresented, Chris and I thought it would be a good idea to assemble them for study. I found woodworking images from seven countries, with the majority from the early 17th through late 18th centuries.
Except for a very few, the majority of Spanish Colonial images are of religious scenes. In Europe, the shift from religious to secular images occurred earlier, but in the Spanish-controlled lands religious orders of the Catholic Church set up craft guilds for the converted indigenous peoples, and controlled much of the production of painting and other arts until the 19th century.
Paintings from Spain were used to communicate religious ideas and also served initially as examples to copy. And many copies were needed as churches were erected in every settlement, and new arrivals from Spain built new homes. In a twist that did not occur in North American, the Amerindians in Spanish-controlled territories began to infuse elements of their ancient cultures into the art they produced.
Along with workbenches, you will also see the basic tool kit in use, some sawing, angels and a few cats.
Mexico
In the image at the top (lightened to see detail) Joseph is using an adze at a simple staked bench. Note the cabinet in the upper left corner with the basket of tools and two planes. You will not see all of Joseph’s workshops so neat and organized. And there is a parrot.
The painting above shows a simple bench with a substantial top and stretchers. A wall cabinet with a door is somewhat unusual in colonial paintings. Jesus has contrived a support for sawing on his own, no angels needed. This painting is probably a close copy of a European painting.
The painting above is from Oaxaca. Joseph and Jesus use a low and very long bench to support their sawing. There is a tool rack on the back wall and strewn about the floor are a selection of planes, chisels, an adze, square and mallet. It looks like Joseph is using his leg and a short bench as an additional support for the piece they are sawing.
In Mexico in the 18th century a type of secular paintings were made to illustrate a complicated and legal caste system. Very briefly: with a population of Iberian Spanish, colonial-born Spanish, Amerindians and Africans there were bound to be intermingling; racial mixtures were used to determined levels of status. Casta (caste) paintings generally illustrated 16 mixtures.
In the secular trinity above we have a nice example of the staked bench, although a bit higher than Chris would like, and a small selection of tools.
Of the hundreds of Casta painting I looked at most of the craftsmen were shoemakers, so I was surprised to find some carpenters. With adze in hand he works the wood supported by his bench and child.
It is highly likely some of the workbenches are exact copies of benches in European paintings. As more immigrants and members of religious orders arrived, more paintings and other artwork was available to copy. However, I think the Casta paintings and paintings from missions point to the type of bench most commonly built and used in mission shops and by craftsmen working in city shops.
The Spanish-controlled lands in the new world became part of a global trade network that extended from Spain to Asia. Via “La Nao de la China,” otherwise known as the Manilla Galleon, precious metals found in the New World, especially silver, were transported to Manila to trade with Chinese merchants.
The Manilla Galleons ran from 1565-1815 and ultimately completed two voyages a year using the largest ships in the world. The goods from Asia landed in Acapulco with some distribution in the New World. The bulk was moved over land to the Atlantic Ocean and thence to Spain. The human cargo consisted of slaves and freeman and with them the colonies were exposed to new materials, methods and influences.
One example is the use of mother of pearl for inlay (a craft the Japanese had perfected) which became known as enconchada. In paintings it was generously used to impart a richness to the subject. In dim churches and homes, the garments of Mary and Joseph, angel’s wings and the embellishments around doors and windows would glimmer and glow.
Back to the benches. Similar low staked benches, one with stretchers. On the left there is the not-recommended tool storage above the dishes. On the right, we have a sensible woodworker with only a gluepot (?) and a smaller saw on the shelf and a nice basket o’tools.
In the Mexico gallery there is a painting with bench that may be a reproduction, more glowing, some polychrome sawing and a vista. Click on each image for a description.
To wrap up Mexico here is a 19th century bench of a master carpenter.
The legs look like they have been replaced. The bench is 228 cm long and 127 cm wide. Chris commented that he suspects the face vise screws are so long to accommodate sawing pieces for veneering. My contribution is to name the nuts “double-bunny ears.”
Colombia
Flemish paintings brought to the colonies introduced the idea of spiritual scenes warmed with details of domestic life. This is very likely a close copy of a European painting.
Jesus is a bit older and has his own bench. Both benchtops seem to have holes for pegs (or a holdfast) to use for work holding.
The right leg on Joseph’s bench seems to have holes and perhaps a holdfast.
This painting is from Medellin. The staked bench has a substantial top and legs. Tool collection on the ground and a cat.
Nice heavy bench top and a face vise with indeterminate nuts.
Staked bench with a very skimpy top and wonky legs, but you get the idea. The same set of tools strewn about. Baby Jesus is not using a safe chiseling method.
I add subtitles to images in my notes to remember which is which. This one is, “Get that baby off that bench!” But, we are back to the long and narrow staked bench. Demerits for the Baby Jesus on the bench (with chisel), merits for using a basket for tool storage.
Chisels in a rack on the wall, squares, planes, mallet, and saw on the floor. Dividers and adze on the bench. Bench more than a bit too high for its legs. Wait! What is that NOTCH on the front edge of the benchtop? I can’t repeat the exclamatory phrase Chris used when I sent this image to him. I believe this bench joins the Roman Saalburg workbenches in Workbench Mystery No. 326 (read that post here).
The Colombia gallery has two more benches and a vista.
Ecuador
Isabel de Santiago was the daughter of a well-known painter. Using her will, and other documentation, it was determined she had painted several paintings attributed to her father. Of course, the re-attribution occurred a few centuries after she died.
Joseph is about to strike a chisel with his mallet. An angel with dividers in one hand and a square in the other works alongside Joseph. The bench is similar to others earlier in the post with the addition of a cat and dog.
I had almost given up on finding a clear and uncropped image of this painting.* The bench has a face vise with hurricane nuts. There is a tool rack on the wall and minimal tossing of tools to the ground. The painter, Miguel de Samaniego, a mestizo, is considered one of the premier painters in Ecuador’s colonial era. He clearly had a sense of humor.
He gave Joseph a plethora of shop angels: naked angels are ripping, but who is supporting the other end of the wood? Joseph’s leg? The clean-up crew is busy. The chickens are being fed. Over at the soup pot, one angel blows air to stoke the fire while another suffers from smoke inhalation. And under the bench we have a spoon carver.
A staked bench with no face vise. Just as Joseph is about to bring his adze down, his helper angel puts finger to lips in the international sign of “Shhh” and points to the sleeping Jesus.
In the Ecuador gallery there is another painting by Isabel de Santiago (Joseph and bench are in the background), from the coastal city of Guayaquil a painting of Joseph with his tools and two vistas.
*A big thank you to Jaime H. Borja Gomez and his ARCA project. I was able to find missing information and better photos of previously found paintings, and many more images I would not have otherwise found.
I hope to have the next post up in a few days and it will cover Peru, Bolivia, Paraguay and Argentina.