The Lost Art Press storefront will be open from 10 a.m. to 5 p.m. this Saturday, Sept. 10, less than a week before Woodworking in America.
We’ll have all our books for sale, plus some new T-shirts for Lost Art Press and Crucible Tool for $20 each.
In addition to commerce, we’ll have both Roman workbenches out in the shop and available for you to play with. And we’ll have a Crucible holdfast on the bench for you to hit as much as you please (sorry, we won’t start selling these until Sept. 15 – we still don’t have the retail pricing calculated).
I’ll also be finishing the construction of a mobile book cart we’re taking to the Marketplace at WIA. It will feature some of my finest craftsmanship (actually, plywood and pocket screws).
So do stop by if you can. The storefront is located at 837 Willard St., Covington, Ky., 41011.
— Christopher Schwarz
P.S. If you come to town that day, check out the newly opened Covington Coffee three blocks away. They have outstanding pour-over coffee, they sell Lil’s Bagels and they make waffles on Saturday. Also worth drinking: Stop by Braxton Brewing and order a pint of Haven – the best weissbier I’ve had outside Bavaria. Finally, if you want to please your spouse, get brunch at Otto’s that morning. The Benedict Otto’s is fantastic.
The Holy Roman end vise is installed and functioning quite well, though at one point I thought I was going to curl under the bench and shed some Holy Roman tears.
After bashing out the slot and mortises for the end vise gear and then paring them true, I fit the two maple blocks that support the screw. One block is a vise nut. The other, at the end of the bench, acts like a bushing to support the screw. Both support the moving dog from below.
These had to be planed so everything was in the same plane, allowing the wooden screw to move without binding. The threaded vise nut is merely friction fit into its mortise. It needs to be easily adjustable so you can lower all the components after several flattenings of the benchtop.
The end block is lag bolted to the bench with two 5/16” x 5” Spax lags (I recommend you always pay the upcharge for Spax). When I need to lower the position of this block I’ll drill new holes for the Spax lags or make a new bushing.
Then came the fun part (I use the word “fun” ironically): Installing the metal screw that mates the wooden screw to the movable dog. This had to be screwed into the end of the vise screw with a lot of fuss. It had to be centered, and the hole needed to be dang vertical.
So I spent about an hour fussily boring a perfect pilot hole. Then chasing a clearance hole for the unthreaded section of the screw that was going to be buried in the screw. I cut threads in the pilot hole with a regular old steel screw. Then I lubricated the vise screw with some paraffin and drove the screw in.
And snap. Literally. Not like the kids say “snap.” The screw snapped about 1” below the rim of the hole.
After weighing about 100 options, I decided to use a 5/16” x 1” lag and washer to do the job temporarily until I could devise a solution that didn’t look so Mary Shelley.
Tomorrow I’ll drill the dog holes, make some nicer nuts for the face vise and do the “make pretty” so it’s presentable for Woodworking in America. If I’m lucky I’ll get to replace the wooden tommy bar for the end vise with a crank that Peter Ross made me. But time is running out.
Breast augers, Swedish, dated 1770-1850, from Robert Young Antiques.
In his introduction to “Woodworking in Estonia” Mr. Peter Follansbee captured the spirit of this book when he wrote, “The products featured in the book are everyday items found in country households, combining utility and beauty in ways that speak volumes. This book shows us a culture that remained connected to its environment and its traditions long after some others had lost their way.”
An example of the Estonian craftsman’s knowledge of and relationship to wood is the use of naturally occuring shapes to make tools. Mr. Follansbee used the example of forked draw knives (hollowing knives): “A handle made this way follows the fibers of the tree, and it therefore stronger than one made by bending or joining straight sections of timber.” On the cover of the book is a gimlet made from a bough.
From the section on Boring Tools in “Woodworking in Estonia.”
As Ants Viires describes it, “The gimlet, like other similar borers, was a tool which had to be applied with force, and it was equipped with an appropriate head that could be braced against the chest. Boring was hard work: “When you bored for some time, your chest bones gave out fire” (Pärnu-Jaagup)…When the work became too tiring, a small boy was placed astride the implement for weight…”
Some of the breast augers (or gimlets) in the top photo are made from branches and like the Estonian example several are carved with dates and initials. The Swedish augers range in size from 31 inches high by 19.5 inches wide to 18 inches high by 13.75 inches wide.
Other objects made from branches and roots that can be found in the book are boat ribs, wheel fellies and sled runners.
I recently showed my mother some of the sketches of Estonian tools made from branches and she reminded me of the slingshots my father used to make for her. When we lived in Fayetteville and Fort Bragg in North Carolina we had to be careful of the wild animals that might come into our backyards. Basking snakes and roaming snapping turtles were the most dangerous. My father used a forked branch to make the slingshot; the sling was cut from the inner tube of a tire. After some obligatory target practice (a tree was the target) my mother was a pretty good shot.
Once a particularly pugnacious (and big) snapping turtle arrived on the patio and was not intimidated by mother’s efforts with her slingshot. With me stranded on our picnic table my mother had to call my father to come home from the airfield and save me!
–Suzanne Ellison
Note: To clarify the use of auger and gimlet in this post here are excerpts from the section on boring tools in “Woodworking in Estonia.”
From Gimlets: ” Like all drills, the gimlet also consists of two parts: the iron and the head. The iron part is usually referred to simply as “auger,” while the head is known as “auger’s head.” On the islands it is called “auger’s handles.”
The gimlets made by early country smiths were of the bowl type (spoon borer). The characteristic veature of this implement was the bit, known as “kaha” (“kahv”) that is shaped like the spoon bowl and made possible boring in both directions.”
From Augers: “Under this term we refer to various borers differing in shape and size, the only common feature being a handlebar placed perpendicular to the top of the shaft. As such the borers are the simplest turning device, which was probably the starting point for the creation of a more complicated gimlet.”
And from Ants Viires’ summary of boring tools: “At the beginning of the millennium, certain borers were already in use in the country. The most primitive was the awl, which was often used after heating. The spoon-shaped borers of the gimlet or auger type were also fairly widespread.”
A table saw has a fence, a powered jointer has a table, your bench has dogs or a stop. Like any other task in our craft, bracing a piece while working is necessary. The solution is not always obvious. A sticking board is the appliance you will make to hold your work as you create profiles using your planes.
A sticking board in its simplest form is a base, a backer board and a stop. I use 1/2″-thick MDF (medium-density fiberboard) with screws set in a few inches from the end for the stops.
I add screws on both ends of the sticking board for the times when I need to plane in the opposite direction so the board’s grain runs in my favor. I make the sticking board wide enough so that it can be pinched between the dogs on my workbench and puts the work near the front edge of my bench.
Most of the force you exert upon the piece with these planes will not simply be downward against your bench. The piece you are working is often angled, so the planes are held at an angle, too. Simply clamping a piece between two bench dogs is not ideal for several reasons. This is one of those reasons.
A sticking board gives you a backboard to press against and resists this lateral pressure. The sticking board can be clamped in your bench between dogs and/or held down with holdfasts, screws or numerous other solutions. A firmly held sticking board prevents the workpiece from snapping out of the dogs and you from doing a belly flop across your bench and damaging the plane, iron and the moulding being stuck on your bench.
The sticking board will also prevent the clamping pressure of the two dogs from distorting a thin moulding.
Sticking Board Dimensions
Because the piece being worked upon is not usually pinned in the sticking board, gauging your progress does not require you to bend down and look for gauge lines, leftover rabbets or at spots in less-than-ideal light. Simply pick the piece up, rotate it and examine it.
As a moulding becomes more intricate, so does the sticking board. The rabbet for a picture in a frame is cut first, making it more difficult to work from that point. Attaching a perfectly dimensioned piece to the board can make a non-square piece sit square again.
Sticking Board Options
Attaching an angled plate to the sticking board allows the user to attach a crown moulding to the board.
The options for specialized sticking board design are too many to list. Change the board to fit the piece.
Finally, a sticking board, if rigid enough, can turn a typical 7′-long workbench into something more than 8′ long. I even have a game plan for the time when I need something even longer.
Good evening and welcome to Monday. After you order your copy of the “Stanley Catalogue No. 34” it is time to read the forum. Remember, if you have a question about our products, procedures in our books or anything related to Lost Art Press, the fastest way to get an answer is our forum. Check it out here.
Dealing with a Water Stain How does one remove a water stain from untreated European oak? Or can you? If this is an area you have expertise in, here is the place to leave some advise.
Bookcase Finishing Kevin is trying to figure out in what order he wants to paint, glue and nail his bookshelf. He asked if anyone had pictures of their projects showing these steps done in different orders. A few people have responded and this bookshelf by Michael gets my vote! (above) You can give your feedback here.
Project Ideas for k5-2nd Grade Mark is going to be teaching kiddos a little something about woodworking and is looking for project ideas. They will be using cedar, leather, and copper tacks, nails or rivets. If you have ideas for him, let him know here.
Moravian Workbench: Does it Stand up to Hand Planing? This question is pretty straightforward. Robert just wants to know if this bench can handle dimensioning boards cross grain with a scrub plane. Help him out here.
Panel Saw for Bench Work Shannon is in the market for a panel saw and is looking for recommendations. Right now she is looking at the BT&C Hardware Store saw and curious to know if anyone has feedback on it. If you do, or have another panel saw you would like to vote for, here is the place to comment.
Dutch Tool Chest with Leather Hinges I have seen many people on the forum looking for cheaper alternatives for hinges that still give personality to their projects. I like Mark’s solution for his dutch tool chest. The leather hinges added turned out to be a great addition. More pictures here.