Choosing the wood for your first stick chair can feel paralyzing. You might think that the wrong species will doom the chair. Or the boards’ grain orientation will make things split. Or that you need wood that is green or air-dried.
I know you won’t believe this, but Rule No. 1 with stick chairs is this: Use what you have. And use it to the fullest.
If you have only construction lumber, you can make that work. If you have purpleheart, ditto.
This blog entry is about the species readily available to woodworkers in North America. We have lots of woods that work well for stick chairs. If you have a choice of species when you shop, here are my thoughts on what woods will make the job easier and perhaps less expensive.
You can make a stick chair using only one species. I do this all the time. But you can make the job easier if you separate the project into two parts:
Use woods that don’t readily split for the seat, arms and comb/backrest.
Use ring-porous woods that split easily for the legs, stretchers and sticks.
Mixing species might horrify you. And it can look horrifying if you don’t take care. But if you take the long view, most darker woods get lighter in time, and most light woods get darker in time. In other words: Everything turns brown. But if you don’t want to wait 20 years for this to happen, paint can also do the job of unifying things.
Woods that Don’t Split Easily
Here are some woods that are readily available in North America that are ideal for seats, arms and combs.
Tulip poplar: Inexpensive but a bit unattractive. Great for paint. Carves beautifully, so it’s a great wood with which to learn to saddle a seat.
Sycamore: If you can find it in your area, this is a great choice, especially when quartersawn. It carves easily, looks nice and can be some of the cheapest commercial wood out there. It’s also available in wide widths.
Soft maple: Another great wood for the seat, arms and comb. Soft maple is a little more expensive than the above woods, but is fairly cheap overall. Its cousin, hard maple, is more expensive but is also fine.
Black cherry: These days, cherry is out of favor and is cheap (and beautiful). It carves great and – if treated with care – can work for the arms and combs. It splits more easily than the above species, but it is totally do-able.
Basswood/linden: Don’t overlook this species, especially for the seat. It is strong enough, carves incredibly well and doesn’t look horrible. And it’s available in wide widths.
Ideal Woods for Legs, Stretchers & Sticks
I prefer ring-porous woods such as oak and ash because it’s easy to read the grain direction, the species are easy to split and generally easy to find.
Red oak: Though this wood gets a bad rap, I love the stuff. It’s plentiful, strong and cheap. And on a chair you don’t have to deal with the cathedrals on wide panels (which can be overwhelming). I prefer fast-grown oak because it is stronger than slow-growth oak. And, in general, I like Southern red oak more than Northern. (Learn more here.)
Ash: If you can get ash, it’s a great chair wood. Be sure to look for evidence of rot these days. Some lumberyards carry ash that has been on the ground too long and has gotten punky.
Hickory: The ultimate wood for legs and sticks. It is dense and requires effort to work. But it is one of the strongest domestic hardwoods around.
White oak: I love white oak for case pieces. In a chair, the surfaces are generally narrow, so you don’t get scads of the gorgeous ray flake from the quartersawn stuff. I can buy twice as much red oak for the price of white. So I usually get red.
How to Combine the Species
If you are making a painted chair, it’s difficult to beat the combination of tulip poplar and red oak. They’re both cheap, easy to get and take paint well. If you want to use a transparent finish, it’s best to do some mixing and matching.
If you use sycamore, basswood or soft maple for the seat/arms/comb, then I recommend ash or hickory for the sticks, legs and stretchers. These species play well together.
If you use cherry for the seat/arms/comb, I’d use red oak for the sticks/legs/stretchers. You’ll be surprised how well these woods work together after a few years in the sun.
What about other species such as elm, black and honey locust, butternut, coffeewood, sassafras and walnut? If you can find these in your area for a good price, you can absolutely use them for stick chairs. A little research on the tree and playing with a board or two (hello, hammer test) will quickly give you some useful data.
But mostly, don’t hold off on building a chair because you cannot find “perfect wood.” It doesn’t exist in my world. And historically, chairmakers used what they had – Whateverous foundus. And that’s one of the best lessons we can take from the past.
When it comes to exploring the shadowy history of how 17th-century furniture was built, few people are as dogged and persistent as Jennie Alexander and Peter Follansbee.
For more than two decades, this unlikely pair – an attorney in Baltimore and a joiner at Plimoth Plantation in Massachusetts – pieced together how this early furniture was constructed using a handful of written sources, the tool marks on surviving examples and endless experimentation in their workshops.
The result of their labor is “Make a Joint Stool from a Tree: An Introduction to 17th-century Joinery.” This book starts in the woodlot, wedging open a piece of green oak, and it ends in the shop with mixing your own paint using pigment and linseed oil. It’s an almost-breathtaking journey because it covers aspects of the craft that most modern woodworkers would never consider. Yet Alexander and Follansbee cover every detail of construction with such clarity that even beginning woodworkers will have the confidence to build a joint stool, an iconic piece of furniture from the 17th century.
Most joint stools have a bit of turned decoration between the squared blocks containing the joinery. This turned work is simple enough, but entire books and courses are dedicated to learning the turner’s art. Refer to the bibliography for full details on turning. Here we will touch only on the techniques required to get the stool done.
We use two different lathes. Alexander uses a modern electric lathe; Follansbee uses a shop-made pole lathe. The techniques of organizing and cutting the decoration remain essentially the same. If you use an electric lathe, work at the slowest speed available. The following description refers to Follansbee’s pole lathe.
Introduction to the Pole Lathe The pole lathe is often depicted in period artwork; its basic notion is always the same while the details vary. The 1635 etching by Jan van Vliet shows a simple lathe with the horizontal members fixed to uprights, and between them a movable puppet to secure the workpiece upon the iron points, called the screw and pike. A pole in the ceiling connected by a cord to a foot treadle completes the arrangement. The turner steps on the treadle to begin the action. The workpiece, having the cord wound around it, spins toward the turner on the downward stroke. This is when the cutting action takes place. At the bottom of the stroke, the turner releases the pressure and the pole springs back, spinning the workpiece backward. This reciprocating motion is often misunderstood. Many think that you should withdraw the tool on the return stroke. In fact, the workpiece just rubs against the cutting edge as it travels back. Keep the tool in place so you can resume cutting as it comes around again. From the story stick, your stiles should have scribed marks defining the limits of the turned portions: a central section about 9-1/2″ long between the blocks and the foot below the bottom block. It’s best to carry these lines all around the stock.
Mark and Mount Mark the centers of your stiles. One method uses a miter square to strike diagonal lines across the end grain. Keep in mind that the cross-section might not be a fully squared piece, so you will need to line up the diagonals from two outer corners. Another method is to use a compass set to nearly 2″ to scribe the circle defined by the square. A little trial and error with this method will find your centers.
Once you locate the centers, emphasize them with a centerpunch and apply a bit of beeswax or tallow. Then mount the work-piece on the pole lathe for turning. Wrap the cord twice around the midst of the stock, then line the stile up with the centers and tighten the wedge that secures the moveable puppet. Get in the habit of placing each stile on the lathe in the same orientation. In this case we usually work with the foot of the stile to our right. Where the foot goes doesn’t matter as much as consistency does; the cuts are easiest when you make them in the same order on each stile.
Once you’re satisfied that the turning is mounted properly, then check the tool rest. Adjust it so it is as close to the turning as possible, and that it is made tight. That can require some fumbling around with wedges and such, but it takes only a minute.
Roughing Start with the largest gouge and lightly remove the corners off the stock between the blocks and at the stile’s foot. At first, cut well inside the scribed lines. The idea is to get the stock roughed out as quickly as possible. Once it’s round enough, it spins faster and more easily on the lathe. You’ll need to move the cord sideways when it’s in the way. For a right-handed turner, the left hand moves the gouge laterally and the right hand rolls the gouge left and right to use the whole cutting edge in turn. Create the cylinder right up to the scribed lines, making a bevel up to these lines.
Now comes the hard part: cutting the transition from the square mortised blocks to the turned cylinder. Use a sharp skew chisel, and with some practice it will come. First, cut into the turned portion right up to the line of transition with the skew. Then define the corners. Use the “long” point of the skew and aim the tool just about directly in line with the mark where you want to cut. At the beginning of this cut, your right hand is low, and the tool is aimed high at the stock. As it enters the wood, the right hand comes up, bringing the point of the tool down into the wood. Light cuts are key.
In general, making this cut is a difficult job, but with practice it is manageable. There are a few movements that make it more predictable and effective. Try angling the handle left and right to change the relationship between the skew’s bevel and the wood.
Begin the Details After defining these transitions, smooth the cylinder with the large skew. Cut the rest of the pattern with a gouge and the small skew. Use the story stick to scribe the details on the cylinder. Make sure the foot lines up with the bottom of the stile. Sequence your cuts in the same order on all the stiles. We tend to cut the coves first. Using a small, sharp gouge, cut into the center of the cove to reach its depth, then carefully come at it from each end, cutting a smooth transition down to that centered depth. Several light cuts work best.
When you’re coming in from your left, you’re cutting with the right-hand part of the gouge, from just beside the tip of the tool’s curve. As you move the tool later-ally, roll it as well. Your cut ends as the tool reaches the bottom center of the cove. Like the skew before, there’s a lot of back and forth – cutting from first one side of the cove and then the other. Don’t measure the depths; instead watch the shapes emerge with each successive pair of cuts.
Cut the beads much like the square-to-round transition. For these, the skew starts nearly flat and rolls over until it is almost upright at the end of the cut. This is where the bead (or half-bead) meets the cylinder.
The best thing to do is to turn the four stiles in one session. That way you develop some consistency within the stool. Burnish the finished turning with a fistful of shavings when you are done turning.
Chamfered Stiles Some stools use simple chamfers to decorate the stiles instead of turnings. Chamfering is easy to do, but requires a methodical approach. Use a square and awl to mark the length of the chamfers on the stiles in the same spots where the turned decoration would be. Scribe these lines around all four faces of the stiles. It’s easiest to form chamfers with “stops” at each end. The stop is a series of chisel cuts that define the transition between the squared blocks and the facets of the chamfers. They come in many forms and are best found in architectural contexts.
Period house frames are often chamfered inside, and sometimes quite detailed. Scribe the edges of the chamfer with a marking gauge. Eyeball the setting, around ½” or so, and mark it on each face. Alexander mostly uses a drawknife at a shaving horse to work chamfers, sometimes with a spokeshave to clean up the final surface. This method usually works best by cutting in from one end toward the mid-point of the chamfers’ length, then flipping the workpiece end for end and coming in from the other end. Then some chisel work finishes the details, which are described below.
Chamfers With a Chisel You can also make the entire chamfer with a broad chisel. Use the awl and square to mark the length of the stops; bring them about 3/4″ or more in from the scribed ends of the chamfers. Strike the chisel with its bevel facing toward the waste to make a stop cut at this scribed line. Chop down to the scribed lines. Next, with the chisel bevel down, pare back toward the stop cut you just made. This defines the ends of the chamfers. Repeat this procedure at the other end.
By making these cuts, you reduce the chance that your chisel will cut into the stops when you are forming the length of the chamfer.
Now rough out the chamfer with the mallet and chisel while holding the chisel bevel down. To bring the chamfer to its finished depth, use the chisel with its bevel up and pare the flats down to the scribed lines. The last step is to cut the stop itself; do this with the chisel bevel down again. It’s just a stroke or two; don’t cut it down all the way to the depth of the chamfer, it looks best if there is a transition from the stop into the chamfer.
A “lamb’s tongue” is a slightly more detailed stop, just adding a convex finish to the concave stop. Flip the chisel again, so you are cutting with the bevel up, and start with the handle low. Bring it all the way up to plumb as you round the last part of the stop. It might amount to just two strokes of the chisel, so easy does it.
My latest book, “American Peasant,” is now shipping from our Covington warehouse. The price is $37 plus shipping. All copies purchased from us are autographed.
If you can’t afford the book, or aren’t sure it’s for you, the pdf of the complete book is free. You can download it by clicking this link. This is not a trap. You don’t have to register or give up your email. Just click this, and the pdf will download to your device. No strings attached.
The pdf is free now and for always. Tell your friends.
A quick note for those who bought merchandise to support our renovation of the Anthe Warehouse, your book is on the way. Check the bottom of this entry for details.
What’s the Book About?
“American Peasant” is an introduction to a style of peasant furniture and decoration that is almost unheard of in the Americas. Built primarily with tongues, grooves and pegs, the furniture is frequently engraved with geometric symbols that beautify the piece and protect its owner.
With this book, you will learn to build 10 simple pieces using common tools and whatever lumber is on hand. And you’ll learn to engrave the pieces using nothing more than a cheap craft knife and a vinyl flooring cutter. (We were so thrilled with this tool that we now make a commercial version of it.)
In addition to furniture making, “American Peasant” delves into other areas of the craft that will make you a more independent woodworker. Learn to make your own commercial-grade glue using only three ingredients (food-grade gelatin, salt and water), all of which you can find at the grocery store. The glue is strong, reversible and non-toxic (it’s edible, though we don’t recommend eating it).
You can make your own finish using beeswax, linseed oil and citrus solvent. This non-toxic finish is easy to apply and to repair. Plus, it looks better with age and use.
Finally, you’ll learn the language of the engravings, which come from Scandinavia, Eastern Europe and the U.K. These geometric engravings can protect a loved one from sickness, guard your valuables and grant good fortune to others (there are no negative engravings or spells in this book).
It’s the most beautiful book I have written, designed and printed. The cover is our first two-color diestamp, and the plant did a beautiful job of stamping it extra-deep so the cloth has a fantastic texture (“…with the look and feel of hand-tooled leather.”).I hope you enjoy it.
Anthe Supporters – Read This!
If you were one of the 445 people who purchased a special class, a spell panel, lump hammer or book that supported our effort to fix up our Covington warehouse, this section is for you.
Last month I sent out a couple emails to all of you. If you didn’t get one, check your junk folder. I have signed all your books, personalized them to you and they are shipping now (I labeled a bunch of them this morning). If you think or know you are entitled to a book but you haven’t received an email, don’t leave a comment here. Instead, reach out to help@lostartpress.com. They will help sort it out.
Customer service stuff aside, thank you – all of you. Your purchases raised about $120,000 that was beyond helpful.
And Hats! We also have a batch of new hats in the store. These are navy blue with our dividers embroidered in white. These are unstructured, soft and have a metal clasp to adjust them. We got a special deal on them and were able to lower the price by $5.
The following is excerpted from “Slöjd in Wood,” by Jögge Sundqvist. The book begins with teaching you how to make a butter knife – a useful object that requires just a knife, boiling water and paint to make it – that will begin to unlock the world of slöjd for you.
You will then learn to make bowls, a sheath for your knife, spoons, a place to hang your clothes, cutting boards and so many more things. In the end, you will look up into the branches of the trees around your home and see the things you need.
“Slöjd in Wood” is the first English translation of Jögge’s classic Swedish book. It’s a gorgeous peek into a work that is dominated by saturated colors, crisp bevels and handmade work.
In addition to introducing you to the pieces you can make for your home, Jögge shows you how to grip the knife to produce the cuts shown in the book safely and efficiently. And shows you how to replicate the deep colors on your pieces that are positively mesmerizing. (The color photos shown here are just some of the projects from the book.)
Pigment I use oil paint because I am inspired by traditional objects from the 18th and 19th centuries, which often were painted. The makers used a very limited range of pigments.
Some color pigments have been used for thousands of years and are made from soil, minerals and plant material; umbers and ochres in nuances from dark brown to yellow and red. White soil types and limestone gave us white colors and soot gave us black. Red cinnabar, green earth, mineral green, lapis lazuli and ultramarine came from the minerals. Van Dyke brown, madder lake, indigo, saffron, gamboge and dragon’s blood came from plants. Indian yellow was taken from the urine of cattle, purple from the Murex shellfish and ink from the octopus and squid. White lead, red lead and the copper color verdigris were produced a long time ago. Chrome yellow, cobalt green and Prussian blue came about in the 18th century.
In the 19th century, many colors were developed – cadmium yellow, chrome oxide green, cobalt blue, synthetic ultramarine.
All pigments have different properties such as transparency, oil absorption and drying time that you must take into consideration.
Add a small amount of boiled linseed oil to the artist’s oil paint until you get the consistency of liquid yogurt to facilitate painting.
Linseed Oil Linseed oil is a byproduct of flax cultivation. Oil can be pressed from the seeds and the rest used as animal feed. Linseed oil oxidizes and once it is thoroughly dried, leaves a tough film that protects the surface. This property proved useful when the oil was mixed with a pigment. I use boiled linseed oil in combination with pigments because it generally dries faster than raw linseed oil, in one to three days. I avoid the brands that contain toxic drying agents such as oxides and heavy metals.
For unpainted wooden surfaces that need finishing, I use raw, cold-pressed, sun-oxidized linseed oil (food-grade raw linseed oil is sold in the U.S. as flaxseed oil). It penetrates more easily and doesn’t yellow as much as the boiled linseed oil. Drying time varies, usually one week for surface drying and up to eight weeks to be completely oxidized in the wood.
Dispose of oily rags properly. In Sweden we burn rags or soak them in water and put them in a sealed plastic bag. The oxidization process produces heat, so spontaneous combustion of rags or paper is a danger. In the U.S., the accepted practice is to spread them out and hang them to dry. When they are fully dry, throw them away in a lidded, metal trashcan.
Painting with Linseed Oil The pigment must be carefully mixed with the binding agent for the oil paint to avoid becoming grainy and uneven. Historically, the pigment was ground with the linseed oil using a flat stone and a glass muller, or in a mortar. The artist’s oil paint we buy in tubes today is ground between rollers under high pressure in a mill, mixing linseed oil in proportion to the oil absorption of the pigments. This is practical and time-saving, and gives a very smooth result.
Apply finish in a thin layer. Thin the tube paint with boiled linseed oil until it has the consistency of liquid yogurt. Then it is easily applied directly on the wood without priming.
Add oil little by little. Different pigments require different amounts of oil, so experiment on a sample piece of wood. You will find that you need a relatively small amount of paint to cover well.
The paint should be a satin finish when it has dried for one to three days. Too much oil gives an uneven, patchy surface that becomes glossy when it dries. Too little oil is hard to spread out and leaves a dry, matte surface with less protection.
If you want total coverage and a glossy finish, apply the paint in several thin layers, leaving drying time between layers.
Drying time varies between pigments. Earth colors are quick-drying in general. For example, add a pinch of raw umber to titanium white or bone black to speed up the drying process. You can also add a few drops of the drying agent siccative, but it is toxic and it weakens the paint.
Pigments have different opacity characteristics. For example, you often mix titanium white for coverage with zinc white, which has better drying properties. This is called “mixed white.”
You can thin the paint with turpentine to make it easier to apply and faster to dry. Add the turpentine by drops with a pipette. Too much turpentine harms the binding qualities of the linseed oil and it is toxic. Use only in well-ventilated areas.
Always test the paint on a sample of the same type of wood and surface that you will use. Color choices are always a delicate balance between saturation level, blackness, whiteness, tone and transparency. Test samples will also give you an idea of the drying time. The best way to ensure a thin, even coat is to work first across the grain, then with the grain. Synthetic brushes give a good result.
Rosalind Cuthbert’s “The Oil Painter’s Pocket Palette” (North Light) has color-mixing charts to help you achieve any color or value you want. Mix paint in small, air-tight containers so you can use the paint for several months. Remove the skin on the surface before you paint.
Sometimes we have so much stuff going on at Lost Art Press that I need to condense it all into one brief blog entry. Here we go.
‘American Peasant’ Released Early
My latest book, “American Peasant,” shipped from the printer 10 days early and will arrive in our Covington warehouse on Monday or Tuesday. We’ll open up ordering as soon as we can. The book will be $37. It is the prettiest book I’ve ever written, designed or published. I hope you like it.
On the Cover of Fine Woodworking
I am on the cover of the latest issue of Fine Woodworking magazine, which was a surprise and shock. I wrote an article on building Irish stick chairs for the magazine, which I worked on with Anissa Kapsales. I had no idea that I was going to end up on the cover, and Anissa kept it a secret.
The article turned out quite well (I think). And FWW has contracted me to write three more articles for future issues. I was wary about getting back into the magazine publishing world, but the good staff at the magazine has made it a pleasure. And fun.
The Stick Chair Journal No. 2
The second issue of The Stick Chair Journal has gone to press and should be released in early August. The cover article in the issue shows how to build the Hobbit-esque chair from “The Lord of the Rings” movies. There’s also an article about the first John Brown chair made in America. And a new technique I’ve worked out that makes assembling stick chairs much easier.
Other news….
We have new Lost Art Press hats that will go up for sale this week. They are navy blue and feature our dividers embroidered in white.
Whitney Miller has just finished editing her video on building a Swedish Tool Chest. We hope to have that up for sale this week, too.
And also worth noting: We have started production on our new Exeter-pattern nail hammers. Sexy, sexy, sexy.