Lost Art Press

Orderly Shops and Good Tools

Posted on by fitz

Mechanics_1888
There are few mechanics who realize the importance of keeping their tools in perfect order; nevertheless, the experience of every one having to work with a set of tools ought to prove that he should love his tools and regard them with pride. We scarcely recollect a single instance of a really good workman who did not possess this affection for, and pride in, the implements which enabled him to turn out his work well.

If hammers are rusty and with faces covered with careless nicks, and fitted with ill-shaped and broken handles; if sharp-edged tools are badly ground and covered with rust; if cold chisels are made very much like old shanks taken at random from the scrap pile, and litter, dirt, tools and fragments are clustered together in a close conglomeration, it will convey about the same idea to the observer that a beggar in tattered habiliments would in the parlor of a prince. Every one would feel a great desire to either eject the intruder from the apartment or at once leave the place himself.

There are instances where this affection for, and pride in, implements have gone extremely far and become almost a monomania; so much so that the journeyman could scarcely bear to see you examining his chisels, files, etc., and seemed to have a fear, whilst you were looking at them, of some outward effect like that which the Indians attribute to an evil eye, but which merely arose from a species of selfish affection for these children of his handicraft.
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The Frugal Furniture Maker: Make Your Own Tack Rags

Posted on by Lost Art Press

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Only suckers and the richie-rich buy tack rags at the store.

The rest of us can do a better job of making our own tack rags with simple shop chemicals and a just a few hours of work.

Step one: Get some cloth. To make the rag, you need something cotton that has got no lint. Old tank-top T-shirts are fine – just as long as they are thin enough that you can see your nipples through them.

Other options: Swipe some cheesecloth from the garbage of the local yuppie “cheeserie.” Raise some ungrateful kids and use their cloth diapers. Tip: Sort through the trash of your neighbors and get their old tack rags. Soak them in mineral spirits to remove the dust and binding agents. Launder them.

Step two: Soak your rags them in turps. If you live in the South, then turps are easy to get. Just pull over on the interstate in November and tap a longleaf pine tree by the side of the road. Here’s how:

First “box” the tree. Using a long-headed axe, cut a “box” shape into the base of the tree that is 10” to 14” wide and 2-1/2” deep. This will catch the sap from the tree.

Drive off.

In March, chip a “streak” approximately 3/4” wide and 1” deep above the box using a “hack” tool. This releases the sap, which collects in the box you cut back in November.

Drive off.

About April, use a steel spatula to scoop the liquid (called gum) from the box and into a bucket. With the turpentine collected, you can then soak your cotton cloths in the pine resin and get them ready to receive the thing that makes them “tack” cloths – some sort of resin.

Now, you can buy a varnish at the store and spend upwards of $13 on a quart of stuff that you can drizzle on your rags. Or you can easily make your own varnish using ingredients from the sporting goods store.

Step 1: Go to the sporting goods store and buy a cheap “batter’s bag,” which is filled with unrefined tree rosin, the key to making beautiful varnish. Suckers.

Step 2: You need a few quarts of olive oil. Take a Ziploc to your local Olive Garden and get the unlimited salad and breadsticks lunch. On the table will be a bottle of olive oil. Empty that into your plastic bag. Tell the waiter you are out of olive oil. Repeat until you have enough.

Step 3: A gallon of turps. You know the drill. Drive out to your longleaf pine forest in November….

Step 4: Boil these ingredients until they are the consistency of honey. Let it cool and put it into mason jars.

Now you are ready to make your tack rags. Take your turp-soaked diapers and drip some of your varnish on them, kneading the rags the whole time. Drizzle. Knead. When it gets real sticky, stop.

Victory. You are done. Store the rag in a plastic bag until you need it.

You have now made dust your slave.

— The Frugal Furniture Maker

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12 Knuckleheads Agree

Posted on by Lost Art Press

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Today (one day early) we finished up building a dozen Roorkhee chairs plus their accompanying campaign stools at the Kelly Mehler School of Woodworking.

Then we sat on the lawn and tried to stay awake.

What are we going to do on the final day of the class? Can’t say, really. But it’s going to be pretty cool.

I’ve had a brief conversation with Jennie Alexander about the structure of this form of chair. Jennie, one of the authors of “Make a Joint Stool from a Tree,” had this to say:

“Years ago I owned an R chair.
It was not only uncomfortable it was downright unhealthy.
My back still aches.The spine is curved.
The back of this sucker is dead flat.
The spine has both a convex and concave curvature.
Good woodworking project.
Taken home it is unsittable.

“Take a seat Granny and feel the rotating back move
forward to meet you and turn your spine  into a plank.”
For warriors in the field, yes.
For civilians at fireside, nada.”

I would be interested to see the chair that Jennie had. I’ve been sitting in this chair for more than a year and find it quite comfortable, especially when the back is made from stiff leather (8 oz). When the chair is properly made (according to the 1898 pattern) the bend in the leather back pushes right at, or slightly above, your lumbar region.

In any case, it’s hard to argue with Jennie. I have sat in one of her chairs and it is an exquisite piece of engineering. Lightweight. Hits you in all the right places. I want to build one.

— Christopher Schwarz

Boy Mechanics

Posted on by fitz

boy_mechanic
Boys precede men and apprentices precede journeymen. The boy is the father of the man. It is an old saying and a true one. Almost all boys are naturally mechanics. The constructive and imitative faculties are developed, in part, at a very early age. All boys are not capable of being developed into good, practical, working mechanics, but most of them show their bent that way. There are a few cases in which the boy has no competent idea of the production of a fabricated result from inorganic material, but such cases are rare. Given the proper encouragement and the means, and many boys whose mechanical aptness is allowed to run to waste, or is diverted from its natural course, would become good workmen, useful, producing members of the industrial community.
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Bostwick’s Giant Riding Saw Machine

Posted on by fitz

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A simple method of quickly cross-cutting a log has long been required by those who have to do with unsawn timber. The time and trouble involved by the employment of two sawyers is a serious item in lumbering expenses, and even where a circular saw is available the log has perhaps to be removed from some distance to be placed upon the bench. The ingenious invention illustrated herewith essays to get over these timber-dealing difficulties, and after practically testing its merits we are able to say that it effectively does all that is claimed for it.

The merit of this contrivance mainly consists in the fact that every particle of power in the body of the operator is brought to bear on the work. The feet, hands, back, and even the weight of the man is brought to bear on the saw, whilst the operator sits in the saddle, with his feet upon the treadles and hands upon the lever, in a perfectly easy and natural position. The saw is driven by motions of the body so easy and natural that they are hardly felt, certainly not more than riding a horse. The principles of leverage employed in its operation afford a perfect application of power and the force is applied just “where it will be the most use.” Every “foot-pound” of power produces a foot-pound of good honest work.
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