My daughter Emalyn, cool as always, using the spring pole lathe at Old Salem.
I just posted my first post at my new blog Eclectic Mechanicals. After all this time I finally decided to give it a go. The blog will, of course, be focused on woodworking and a lot of what goes along with it thrown in for good measure. I feel it will be a journey for all involved.
And no, Mr. Schwarz has not run me off or anything like that. I will still be posting here on occasion as well. Sorry I could not get started off with some good gossip.
A two-page spread featuring four Trustworth Studios wallpaper patterns in English Arts & Crafts FurnitureAlthough my paternal grandfather, Morris Hiller, died before I was born, my father has gone a long way toward impressing on me the kind of man his dad was. His motto: “Beware of unappreciative people.” I will never forget being reprimanded at a B&B in Scotland circa 1972 for not saying “thank you” loudly enough for the waiter who brought my porridge to hear. Lesson learned.
I did my best to thank everyone who helped with research, pre-publication feedback, photographs and other materials for English Arts & Crafts Furniture in a long list of acknowledgements at the back of the book. Aside from editors Megan Fitzpatrick and Scott Francis and book designer Linda Watts, the person who arguably made the biggest impression on how the book appears is David Berman of Trustworth Studios, who provided the Voysey-pattern wallpaper on the cover that was also used for endpapers. I consider David a mad genius and have written about him elsewhere. It came as no surprise when Fine Woodworking’s Ben Strano told me that he and his colleagues were making a video about David as an online extra related to my project article in FWW#270 that incorporates a piece of Trustworth’s “Hemlock” wallpaper.
But as I thought about this, I realized there’s someone else I should credit in this regard: Patricia Poore, longtime editor of the magazines where David’s work first came to my notice. Had it not been for her work, I would likely never have come across David, his fabulous 1910 shingle-style house (which merits the adjective “fabulous” largely thanks to his painstaking and delightful restoration), his adorable dog, Merry, nor his eye-popping period kitchen (stay tuned for a sneak peek, coming soon; his kitchen will be featured in the book I’m writing for Lost Art Press). David has advertised his wallpapers for many years in Old-House Journal, Arts & Crafts Homes and the Revival, and Old-House Interiors*. A staunch preservationist with an impressive portfolio of her own restorations, Patricia continues to publish content that’s inspiring, informative, and thought provoking.
A selection of covers, the best designed by Inga Soderberg, going back more than 20 yearsMerryDetail of paper on staircase wallDavid created this pattern, “Laborate et Amate” (the imperative “Work and Love!”) for his kitchen based on a set of Voysey tiles. The plaster moulding at the bottom is trompe l’oeil.
*Although Old-House Interiors is no longer a stand-alone publication, much of its content has been incorporated into Old-House Journal. Arts & Crafts Homes and the Revival is now published online with a high-quality annual print publication, the first issue of which is scheduled for this October.
At the time I stopped teaching in 2015 I was booking 18 class a year. It was a stupid schedule. I quite enjoyed the travel and learning from the students. But my personal work – my writing, designing and building – suffered.
Starting in November I’m returning to a limited teaching schedule – four classes in a year and no more. I am extremely excited (yes, I used an adverb there) to share the techniques and designs I’ve developed during this hiatus.
These classes will be different as I’ll be teaching little or no casework or workbenches (unless the French Oak Roubo Project III comes calling). It will be all staked furniture and chairs.
My first class will be Nov. 3-4, 2018, at our storefront in Covington, Ky., where I will teach the Staked High Stool. This project is a great introduction to chairmaking and working with compound angles. And everyone leaves with a finished stool. You’ll be able to finish your stool with “shou sugi ban,” though we’ll also teach spray finishing of shellac and some hand-applied finishes.
Registration for this class will open next week. We’ll have full details on all the storefront classes for the remainder of 2018 posted on Monday.
I hope you’ll consider joining us. The classes are small – six students maximum. The workshop is a great place to work with excellent benches and loads of natural light. And Covington, Ky., is a fun place to stay and eat.
You know that this post is going to be about André-Jacob Roubo. But not entirely.
For me, woodworking books in the French tradition begin with a title we haven’t been able to publish from the “other André” – André Félibien’s “Des Principes de L’Architecture…” (1676). Félibien’s book, which includes sections on woodworking, was published before Joseph Moxon’s “Mechanick’s Exercises.” And Joseph, the naughty Englishman, ripped off many of Félibien’s images for his book.
We have attempted to translate this book on a couple occasions, but the effort has always drifted off track for one reason or another. I’d like to get it published because Félibien’s book illustrates the first instances of the double-screw vise (what we call a Moxon vise), the goberge clamping bars, a sliding deadman and a marquetry donkey (among other innovations).
Another Book We Don’t Publish Also important in the French canon is M. Duhamel’s “De L’Exploitation Des Bois” (1764). This is, as far as I can tell, the first book devoted to what we now call “green woodworking.” It deals with the seasoning of wood and explains wood movement using the same charts we use today. It covers making all sorts of things from green wood, from shoes to the frames for saddles. It covers wood bending and a wide variety of techniques.
We’ve started on this project a few times and it has proved to be a challenge. Someday.
And Another… You can’t really discuss French technical books without mentioning Denis Diderot and Jean le Rond d’Alembert’s “Encyclopédie,” a 32-volume work that covered, well, everything. It was an encyclopedia after all. There are sections on woodworking and the allied trades. But I find the “Encyclopédie” too general for me to own a set.
OK, Now Roubo A group of us have devoted a ridiculous amount of time and money to translate large chunks of Roubo’s “l’Art du menuisier,” which is an enormous multi-volume set on woodworking, joinery, furniture-making, marquetry, carriage making, garden woodworking, turning, finishing and many other topics of interest to the contemporary woodworker.
Unlike the other authors above, Roubo was a practicing joiner who studied architectural drawing at night (he drew the illustrations for his books) and interviewed fellow craftsmen to create his masterwork, which earned him a promotion from journeyman to master.
At times I think I am too close to this work and cannot adequately explain how completely intoxicating and challenging it is. Many woodworking books (even the ones I write personally) are fairly tame stuff, intellectually. While modern books help you grow a bit, Roubo is more like diving in headfirst to Thomas Pynchon right after mastering “Dick & Jane.” If you are willing to pay attention, you will be rewarded with nuggets of knowledge you can’t find elsewhere. Roubo has helped me directly with my finishing, the way I prepare glue, my understanding of campaign furniture, how I make brick moulding, designing galleries and on and on.
And I seriously doubt I’ll ever build a high-style French furniture. It’s not a book of projects.
We have two translated volumes that reflect a decade of work by Donald C. Williams, Michele Pietryka-Pagán, Philippe Lafargue and a team of editors and designers.
The second volume, “With All the Precision Possible: Roubo on Furniture,” covers all of Roubo’s writing on making furniture, plus the workshop, workshop appliances, tools and turning. This book is massive, and even though I’ve read it many times over, I refer to it regularly and consider it one of the foundations of my work.
Because we are insane, we also published a deluxe version of this book. It is $550. It is the nicest thing in the world that has my name in it. Carrying this book around is like lugging two giant pizzas to your car. Sitting down and reading it with a glass of bourbon is one of the greatest pleasures I know of.
I do love it. But still, it was a nutty thing to publish.
Slightly less nutty (but still up there) is “The Book of Plates.” This book reproduces all of the plates from Roubo’s books in full-size. This is a great companion if you buy a pdf of one of the two translations or happen to read ancient French.
And Finally I would be remiss if I didn’t mention “Grandpa’s Workshop” by Maurice Pommier, perhaps our most charming book. Ostensibly a children’s tale, it’s a delightful collection of illustrated stories about woodworking, craftsman and slaying dragons with a mortise chisel.
It’s a bit scary for overprotective parents (there’s a murder). But the rest of you will be delighted because Pommier is a devoted hand-tool woodworker. And so all the woodworking bits are perfectly rendered by someone who knows how to handle the tools. It is, to me, a pure delight to read.
The through dovetail is straightforward enough to cut, but sometimes there is a slight complication owing to there being a rebate at the edge, or because a mitre is desirable at the corner. There is nothing complicated about it, but it is easy to make a mistake if it has not been within your experience before.
Consider the case of a tray or drawer which is to have its corners through dovetailed together, but with a bottom which has to fit into a rebate. If you cut the normal simple dovetail you will end with the unfortunate result shown in Fig. 1. The rebate, being worked with the rebate plane, has necessarily to be taken right through, and this leaves a gap at the shoulder.
FIG. 2. TOP SHOULDER CUT INTO THE REBATE.
One way out of the difficulty is to set the dovetail in an extra amount to allow for the rebate depth, and make a square cut on the dovetailed piece (not on that with the pins) level with the rebate. The shoulder is then allowed a projection so that it reaches into the rebate as shown in Fig. 2. Note that no cut is needed on the pins since the rebating automatically removes the wood.
FIG. 3. SQUARE MEMBER FILLS IN REBATE.
Alternatively the method in Fig. 3 can be followed. Here the top square cut level with the rebate is made as before, and the corresponding cut is made on the pins, but only down to the rebate. It is thus necessary to gauge in the extent of the rebate first so that the cut can be stopped short.
FIG. 4. MITRED SHOULDER. A REBATE COULD BE WORKED DOWN TO THE MITRE DEPTH
A third method is to use a mitre. This is of special value even when there is no rebate because it gives a neat finish; also because it enables the edges to be rounded over as in Fig. 4, or to be moulded. The joint when there is a rebate is similar to Fig. 4, but the depth of the mitre should equal that of the rebate. Note that there is a square cut level with the rebate on the dovetailed piece, and that this is transferred to that with the pins. It is not cut right through, however (see Fig. 4) but is only cut at the inside at 45 deg. (that is, as far down as the mitre). When cutting the mitre hold the saw on the waste side so that the line is just left in.