Note: We are sold out of these mugs. The link below is now dead.
Apparently we cannot count, or perhaps we cannot enter numbers correctly in our inventory management system… Anyway, we found 100 more of the wrong color blue mugs – the discounted ones we thought we sold out of yesterday ($24 each). Pretty sure these are the last of them, so if you missed out yesterday, here’s another – and I trust last – chance to get one.
– Fitz
The following is excerpted from “The Art of Joinery,” the first book published by Lost Art Press. It was out of print and unavailable for several years until we released this revised edition in the fall of 2013. It contains: The lightly edited text of Joseph Moxon’s landmark work on joinery – the first English-language text on the topic; modern commentary on every one of Moxon’s sections on tools and techniques by Christopher Schwarz; the original plates; and more.
And later this year, we’ll be offering a beautiful hardcover reprint – with a new introduction by Chris – of all of “Mechanick Exercises or the Doctrine of Handy-Works,” which also includes smithing, carpentry, turning and brick laying (Peter Nicholson’s “Mechanic’s Companion” was an early 19th-century update to Moxon’s early 18th-century work). This important early woodworking book deserves to be in print at a price everyone can afford (about $25 for a clothbound book with sewn signatures). Plus every book sold will help benefit the Early American Industries Association, which assisted with book production.
The waving engine described in plate 5. fig. 7, hath A B, a long square plank of about seven inches broad, five foot long, and an inch and a half thick. All along the length of this plank on the middle between the two sides runs a rabbet [a raised track], as part of it is seen at C. Upon this rabbet rides a block with a groove in its underside. This block is about three inches square and ten inches long, having near the hinder end of it a wooden handle going through it [that is] about one inch diameter, as D E. At the fore-end of this block is fastened a vise, [that is] somewhat larger than a great hand-vise, as at F. The groove in the block is made to receive the rabbet on the plank.
At the farther end of the plank is erected a square strong piece of wood, about six inches high, and five inches square, as G. This square piece has a square wide mortise in it on the top, as at H. Upon the top of this square piece is a strong square flat iron collar, somewhat loosely fitted on, having two male screws fitted into two female screws, to screw against that part of the wooden piece un-mortised at the top, marked L, that it may draw the iron collar hard against the iron [that cuts the moulding], marked Q, and keep it stiff against the fore-side of the un-mortised piece, marked L, when the piece Q is set to its convenient height. And on the other side the square wooden piece is fitted another iron screw, having to the end of its shank fastened a round iron plate which lies within the hollow of this wooden piece, and therefore cannot in draft be seen in its proper place. But I have described it apart, as at M. {Fig. 9.} Its nut is placed at M on the wooden piece. On the farther side of the wooden piece is fitted a wooden screw called a knob, as at N. Through the farther and hither side of the square wooden piece is fitted a flat piece of iron, about three quarters of an inch broad and one quarter of an inch thick, standing on edge upon the plank; but its upper edge is filed round {the reason you will find by and by}. Its hither end comes through the wooden piece, as at O, and its farther end on the opposite side of the wooden piece.
Upright in the hollow square of the wooden piece stands an iron, as at Q, whose lower end is cut into the form of the moulding you intend your work shall have.
In the fore side of this wooden piece is [a] square hole, as at R, called the mouth.
To this engine belongs a thin flat piece of hard wood, about an inch and a quarter broad and as long as the rabbet. It is disjunct [distinct, unconnected] from the engine, and in fig. 8. is marked S S, called the rack. It hath its under[side] flat cut into those fashioned waves you intend your work shall have. The hollow of these waves are made to comply with the round edge of [the] flat plate of iron marked O {described before}. For when one end of the riglet [workpiece] you wave is, with the vise, screwed to the plain side of the rack, and the other end put through the mouth of the wooden piece, as at T T, so as the hollow of the wave on the underside of the rack may lie upon the round edge of the flat iron plate set on edge, as at O, and the iron Q, is strong fitted down upon the reglet [sic]. Then if you lay hold of the handles of the block D E and strongly draw them, the rack and the riglet will both together slide through the mouth of the wooden piece. And as the rounds of [the] rack ride over the round edge of the flat iron, the rack and reglet will mount up to the iron Q, and as the rounds of the waves on the underside of the rack slides off the iron on edge, the rack and reglet will sink, and so in a progression (or more) the riglet will on its upper side receive the form of the several waves on the underside of the rack, and also the form or moulding that is on the edge of the bottom of the iron. And so at once the riglet will be both moulded and waved.
But before you draw the rack through the engine, you must consider the office of the knob N, and the office of the iron screw M. For by them the rack is screwed evenly under the iron Q. And you must be careful that the groove of the block flip not off the rabbet on the plank. For by these screws, and the rabbet and groove, your work will be evenly gauged all the way (as I said before) under the edge of the iron Q, and keep it from sliding either to the right or left hand, as you draw it through the engine.
Analysis
Of course, the No. 1 question you have to have about the “waving engine” entry is what the heck the thing actually does. Is it a planer? A moulding machine? Well, yes. It works like both a planer and a moulding machine to produce what are called rippled or waveform mouldings, which were all the rage during Cromwell’s reign in England.
Wave mouldings show up in many picture frames of the era and reflect light in a most unusual way – thanks to their undulations or ripples.
Moxon’s device seems complex from the description because he is writing about a thing that doesn’t exist in this exact form today. In essence, the waving engine produces rippled mouldings much like a duplicator lathe or a pattern-cutting bit in a router. A flat piece of iron follows a block with the desired pattern cut into it. This moves the stock against a fixed cutter, which gradually (very gradually) cuts away the waste to reveal the final wave shape in the workpiece.
The workpiece, by the way, is pulled through the waving engine by hand. If you are interested in this fascinating machine, I recommend you check out a 2002 article by Jonathan Thornton, who built a close reproduction of Moxon’s waving engine and shows how it developed into a fancier machine that worked with a crank. It’s available in pdf format here: https://wag-aic.org/2002/WAG_02_thornton.pdf
Note: These mugs are now sold out.
Our pottery supplier ran out of our glaze colors for our latest batch of 20-ounce steins. Because we weren’t sure when the potters would get our color back in, we tried a new glaze combination: red over a dark blue.
Of course, as soon as these red/blue steins arrived here, the pottery was able to get our old glaze color.
So we are left with one batch of about 100 steins that are red over blue. Instead of trying to stock two colors or something equally complicated, we decided to simply sell this small batch at a significant discount. Normally our handmade steins are $39. We are selling these for $24.
These are handmade by individual potters in Minnesota. They are not in any way defective. In fact, they are dang-near perfect. They are just not in the color we’ve been using.
Click here to order the ones on sale for $24 plus shipping.
You can order our regular steins here.
— Christopher Schwarz
Dan Phillips doesn’t advertise or have a website, so when Christopher Schwarz suggested he’d make a good subject for a profile, adding “he has a great eye,” I looked him up on Instagram. Here’s a guy who doesn’t give a fig for the accepted wisdom about social media, I thought; Daniel’s feed is a colorful mix of drawings, paintings, home interiors, music, kids and woodworking tools, all with a good dose of irony. Scattered among the variety you’ll find images of dovetails, other joinery details and finished furniture pieces. Not for Dan the segregation of woodworking from “life” or any of the other interests that characterize it, a different Instagram account for every one. How refreshing.
Given what I saw, I wasn’t surprised to learn that Dan, who goes by D.H. Phillips, is the son of artist parents. Born in Dallas in 1976, he’s the middle of three children. His father, Harvey Phillips, shifted from visual art to architecture early in Dan’s life. “For as long as I can remember that’s what he did, and still does,” Dan says. His mother, Susie Phillips, remains a practicing artist in paint.
Dan’s dad was also a professional carpenter who always had a woodshop of one kind or another. “As soon as I was old enough to work a bit, he would take me, first, to demolition sites,” says Dan. “Then I learned to frame houses and sheetrock and all that stuff. I really liked being in the shop more than at somebody’s house.” As he grew more interested in design, H.C. Westermann, a sculptor and two-dimensional artist, became a strong influence. “I wanted to learn that more fancy woodworking stuff, and that wasn’t really in my dad’s [wheelhouse].” Ambitious, he made a dovetailed box on the bandsaw “with lots of wood putty.”
Dan’s former wife is a paper conservator. One of her grad school teachers had trained in the book-binding program at North Bennett Street School. He looked the place up, took a two-week class in fundamentals of fine woodworking and says “That was it.” He applied to the full-time program. He was still motivated by two-dimensional artistic interests, “but once I was there, furniture making totally took over.”
Dan attended NBSS from 2005 to 2007. “I loved finding out about the early American decorative arts. We’d go on museum trips, and I loved the furniture. But all the other stuff – the quilts, paintings, folk art – that whole classical early American thing really did something for me,” he says.
“There’s an aesthetic that carries through the periods,” he continues. “A piece of scrimshaw looks just as awesome to me as a federal secretary. That pre-industrial stuff…. You can see the hand in everything. I love to draw – I don’t use computers for drawing – so maybe there’s something there…a tactile thing, a certain crudeness, no matter how fancy something might look. You can tell it’s handmade, and I love seeing the transition through the periods and the details that stick, the things that change.”
After his time in Boston Dan moved back to Dallas in 2007 and set up in his dad’s shop. Slowly, at first, he began to get commissions; the first was a coffee table for his mom. Then, he says, “It just kind of snowballed. It’s been pretty steady.” There are times he’s overwhelmed and others when “my fingers are crossed that something’s going to pop up. I just sort of made furniture making my reality, whether commissioned work was actually happening or not.”
Dan’s work comes mostly through word of mouth. Although he posts work on Instagram, he says “I’m not sure how much business I get from it.” He always asks people how they found him. It’s usually from a friend, or they saw something he’d made.
Today he makes mostly residential stuff – desks, sideboards, wall units, beds, chairs but mostly “loungey” chairs. “I don’t know that I’ve ever made any dining chairs.” There are dining tables…some work for offices, such as desks, about which he remarks, “you can have some fun with all the drawers and hidden compartments.” At present his favorite thing is case pieces.
He works in mahogany and walnut, primarily darker woods and says, “I draw the piece and it will become obvious what wood to use.”
He’s still a very active painter, too. His paintings, he says, “have evolved over time. I first did them as train graffiti tags, then moved to paper.” He paints in watercolors and washes but sometimes reverts to colored pencil and watercolors. Most are gouache on paper.
He sells in a gallery, though recent work has been commissioned. “I never just ‘make art.’ I’ve got to have a reason. There’s someone who’s commissioned a piece, or I have a show coming up. The furniture scratches so many of those itches. I do a ton of drawing, so I never miss out on drawing stuff,” he says.
Dan’s shop is in a former Ford Motor Company manufacturing plant, a huge building near Fair Park in Dallas. He’s been there about 10 years. Before that, he worked in a Quonset hut. “That was not good! Whatever the weather was outside, that’s what it was in there. I couldn’t make fancy furniture.” He moved into a friend’s jewelry studio, but it became too cramped. He currently has about 5,000 square feet in the whole shop, but that includes a couple of office/bench rooms, a storage room, a machine room and more. A Plexiglas fabricator uses half the space; Dan and his dad use the other.
Home is near the shop. In fact, Dan says, most of his existence takes place within about a 7-minute-drive circle. Even his kids’ school is within that radius.
Drawing on the Past
Dan looks to antiques as a starting point. He has no interest in making period furniture as such but incorporates details he likes in his own work. “It’s an opportunity to participate [in furniture making] the same way the old guys did. You get these pattern books from Sheraton or Hepplewhite and use them as a starting point. The proportions…they worked it out! [Master those proportions, and your piece] already looks good. There’s no need to reinvent the wheel,” he says. Dan draws in pencil on printer paper and keeps refining designs, then makes a scale drawing and adjusts accordingly; for example, seat height is important when he’s making one of those “loungey” chairs, so he’ll base it on that.
He refines his drawings, which he calls doodles, until he’s satisfied. Then the challenge is “trying to get things to look like my ‘doodle.’ Sometimes things in the doodle are totally unrealistic, so I’m just trying to figure out how to get the same visual effect in the drawing. I like to draw stuff, and draw a lot of it. I’ve just developed a certain style from doing that. I probably have 8,000 drawings of furniture.”
Home & Family
Dan lives with Jackie Dunn Smith, an artist who paints and does tattoos, devoting about half her work time to each. They have two children; their daughter, Velena Phillips, is 10. Their son, Mugsy Smith, is 14.
Dan’s mother’s family moved to north Texas from Pennsylvania via Oklahoma. His father’s side came from Kansas, where they were asparagus farmers; then, in a turn of events worthy of his arch Instagram feed, his paternal grandfather won a contest held on the radio that came with flying lessons as the prize. After training, that grandpa became a pilot, flew in the Second World War and went on to a career as a pilot for now-defunct Braniff International Airways. That’s what brought his father’s family to Dallas when his dad was in high school.
Their home is furnished with all sorts of things, many of Dan’s own making. For one show he built a 12’x 18′ cabin and furnished it with a bed, blanket chest and lounge chair. The installation was for sale, but it didn’t sell, so he ended up with the three furniture pieces. He also has furniture he made in training. As for the family dining table, he got that back from a client who moved and couldn’t use it; the client thought that Dan might be able to sell it, but there were no takers. He wanted to keep it, and in the end, they said he could. The rest of their home is furnished with a mix of antiques and IKEA.
When asked to sum up his work as a furniture maker, Dan says,
Simply, it’s what I do. If I had to analyze it I’d say that I like the place I’m in, where people are aware of my thing and that they are choosing me for the thing they want. There is no shortage of available furniture. It’s almost ridiculous to be making more. But I’m glad to be doing it. I love the art form. I love hearing what the client wants and the spark that goes off in my brain and the subsequent pencil to paper to hash out the general idea. I love the first impression and the miles of yellow tracing paper refining the design. I love making a presentation drawing for the client to look at. Once they say yes, I love getting out the big paper and using the drafting table. I love the problem solving of turning the doodle into a set of working drawings. I love figuring out how much wood I need and looking at the available wood that will work.
I loathe figuring out how much something will cost. But then they say yes and the wood shows up and you agonize about how to break it down and then you break it down and then it’s a mad fever of strategy and efficient work flow until you don’t have anything else to do but get some photographs made and deliver it. Pretty damn fun. Glad to be able to participate in a centuries old way to make your way.
– Nancy Hiller, author of “Shop Tails,” “Kitchen Think” and “Making Things Work.”
A friend of mine who has lately begun to keep bees is finding them a great source of new interest. He steals down to his garden to have a look at them whenever he can snatch a moment from his work. It is like peeping into another world, he says, and it sends him back to his work feeling refreshed and stimulated. There are worlds within worlds in this complex universe of ours, and so much of the time we go on our way ignoring everything but our own particular little one. It seemed to me when I was first introduced to his hive on a lovely day in June that his garden must be a bees’ paradise. It stretches away down a hillside, a great part of it left as much as possible in its natural state. This part shimmered with the blossom of late flowering thorn trees, while underfoot were blossoming wild strawberries, trefoil and wild thyme, and through and over it all was the contented hum of bees, little master craftsmen with an amplitude of good material at hand.
•••
It made me feel how much we all need other worlds in times like these, each man according to his own needs or tastes, whether we find it in study, or in some special activity, like woodwork, or like my friend who chanced upon a little world of Nature’s, to find that it lifted him right out of the worries and anxieties of the present. We let so much remain a closed book to us when we come to adult life, whereas as children we found the whole world fascinating. It would be good for us all if we could do so still.
— Charles Hayward, The Woodworker magazine, 1941, excerpted from “Honest Labour“