Sharpening is a necessary evil on the path to making good furniture.
I wrote “Sharpen This” in the hopes of putting it in a time machine and sending it back to 1994 Chris when he first learned to sharpen. Like many woodworkers, 1994 Chris bought way too many sharpening systems, jigs and BS sandwiches peddled by salesmen.
Instead, I wish I’d been able to read this book.
The above video shows a lightning-quick tip that will help you get back to work faster. And it will reduce your grinding chores, save wear on your sharpening equipment and make you sexy to all raccoons.
FIG. 1. AN INVALUABLE ITEM IN THE HOUSEHOLD. Main sizes are 24 ins. long, 14 ins. wide, and 16 ins. high. It will be seen that in addition to holding a good range of tools there is accommodation for nails, screws, small fittings, etc.
1) The Workshop, including the design and construction of workbenches, tool chests and wall cabinets. There’s also an entire section devoted to “appliances,”which are workshop accessories such as shooting boards.
2) Furniture & its Details, includes a discussion of all the important Western furniture styles, including their construction, mouldings and metal hardware. This section also includes the construction drawings for many important and famous pieces of furniture examined by Charles H. Hayward during his tenure at The Woodworker magazine.
3) Odds & Sods. In addition to offering its readers practical information for the shop, The Woodworker also asked it subscribers to think about the craft and its place in modern society. We have included many of our favorite philosophical pieces in this final section.
A stool container which will house your ordinary bench tools and act as a mitre sawing and shooting board is illustrated in Fig. 1. It can be easily carried around the house and placed near the exact spot where the actual work is in progress. For a household kit of tools it has many advantages over a small tool chest which has to be kept in a store room or garage. There is no key to lose, and no lid to lift. When not in actual use it can stand in the kitchen and be used as a step to gain access to the upper kitchen shelves.
The container is easily and inexpensively made. Much of the wood required may be taken from clean packing cases or from salvage timber. The ends are dowel glue-jointed and the joint line is arranged so that it does not come in the centre of the width of the end and thus foul the sawing kerf and the round handle. With regard to size there is no hard and fast rule, but suitable dimensions are 24 ins. long over-all by 14 ins. across the width of the end, and 16 ins. high.
FIG. 2. THE SHOOTING BOARD (A) TURNED UPSIDE DOWN
The thicknesses of the stool ends should be not less than 7/8 in.; the same thickness applies to the long wide sides. The drawer fronts and the longitudinal divisions between the drawers should be out of 5/8 in. or 3/4 in. wood; the drawer sides are cut from 1/2 in. or 3/8 in. wood. Drawer bottoms are of 1/4 in. plywood or alternatively cut out of clean margarine box timber which has been planed to a clean finish.
The long round rod which runs from end to end of the stool is made from a piece of 1-1/4 in. or 1-1/2 in. round blind roller rod, or alternatively an old piece of ash from a broken hay rake handle may be requisitioned. The method of shouldering, saw kerfing, and wedging this handle in position is given in Fig. 5a. Note that the saw kerf and wedge are placed diagonally so that when wedging up there will be no tendency to split the stool end in the direction of its grain.
The ends of the stool are skew nailed to the long sides. This will prevent distortion and open joints owing to the racking which is bound to take place when the stool is subject to rough usage. The nails should be of the cut variety because they hold in the fibres of the wood much better than the round polished wire nail. The interior of the well of the stool should be glue blocked at the ends as suggested in Fig. 5. Glue blocks should also be used around the bottom of the well. The long rail between the drawers and long bottom rail need not be more than 1-3/4 ins. in width. They are stub-tenoned for 5/8 of an inch into the ends. Small runners should be kept as narrow as is convenient because they have little weight to carry and the object is to keep the stool as light as possible for carrying about.
The long drawers, 1-3/4 ins. deep, accommodate chisels and gouges, oilstone, joiner’s bevel, dovetail saw, and similar small tools, such as bits, etc. Twist bits should be kept in a partitioned green baize bag. The four smaller drawers are divided into suitable compartments to contain panel pins, tacks, screws, etc.
FIG. 3. THE SHOOTING BOARD IN POSITION READY FOR USE.
At the near end of the stool provision is made for mitre cutting. The well or hollow box portion will take the jack and the smoothing planes, ratchet brace, pliers and pincers, screwdrivers, and the household axe. The tenon saw is suitably fixed at the rear outside end of the stool, which is large enough to take this 12 in. tenon saw and the ordinary bench hammer. It will be noticed that suitable provision is also made for the handsaw and a 6 in. try-square in the handiest positions. Fig. 2 shows the method of dealing with long stock when it is required to cut off the waste end (S). Of course the worker would have his left knee on top of the board. In the same sketch is shown the auxiliary shooting board (A) when turned upside down. It becomes a step for the workman to increase his height.
As an adjunct to the stool we show in Fig. 3 an auxiliary shooting and mitre board. It is made as a separate unit, and fits on top of the stool as shown. It will be observed that in Fig. 1 the side of the stool is cut away to receive the mitre block and the squaring rail. Thus it can be reversed as previously mentioned when it is not required. When fitting the mitre block (B) on to the shooting board it can be positioned by placing three ordinary pins on to the board (C). Put the block (B) in the position it will occupy and give to the top of the block a smart tap with the hammer. This will give to both B and C suitable indentations which will tally with each other. At these points the worker bores 3/8 in. holes with his twist bit and duly inserts his dowels. The dowels are glued into block (B) only. This allows the mitre block to be levered out of its position with the screw driver when not required. For instance when jointing the long edges of boards the block (B) would of course be in the way of the plane, and therefore it is made removable.
There is no need to go to the trouble of dovetailing the drawers. A quite good drawer can be made as shown in Fig. 6, lapped joints being used. The bottom edge of the drawer front is rebated to agree with the bottom.
Do not paint the tool stool; it makes it heavy to carry about. If you must attempt some type of finish give the job a coat of brush shellac or spirit varnish and when dry rub it down with No. 1-1/2 grade glasspaper. Then apply a second coat of shellac varnish, or a coat of clear Varnene. This will prevent the job from holding dirt.
After Nancy Hiller’s death on Monday and the outpouring of grief, tributes and love from her friends, family and fans, I didn’t know if there was anything left to say about this remarkable woman. But I am willing to find out.
First, what you must know is that everything you’ve already read is true. Nancy was a true trailblazer. And her work will continue as an inspiration for woodworkers in general, and women in particular, for years to come.
My relationship with Nancy was a little different than most people’s. I was a fan, of course. But we were also business partners on three of her books: “Making Things Work,” “Kitchen Think” and “Shop Tails.” And so I got to see how she thought about her place in the woodworking world, including places she didn’t want to go.
As we were finishing up the Lost Art Press edition of “Making Things Work” (she published it first under her own imprint), she said she wanted to change the book’s dust jacket. The edition she printed had a tasteful arrangement of hand tools on the cover. She told me it was an homage to Peter Korn’s book “Why We Make Things and Why it Matters.”
Korn, however, didn’t take the compliment in kind. And he told me at a Lie-Nielsen Toolworks event that Nancy should change her book’s cover.
For those who knew Nancy, this misunderstanding was typical of her complex mind. Even if Nancy was making a statement by comparing her book (and work) to Korn’s book (and work), it came from a place of deep respect. If she commented on your work, it was because it was good in some important way. Or it was strong enough to elicit a serious and well-considered reaction. (If your work was uninteresting, she would just be polite.)
Nancy’s attention was never binary (i.e. I like you, or I don’t). Instead, when she talked about woodworkers she disagreed with, her words were chosen with care. She could love your work or (fill in the blank here) but dislike your (fill in the blank here). And if Nancy liked you, she never let you forget that.
Naturally, someone this wildly intelligent and honest was intensely interesting to others.
For me, what was interesting was trying to piece together what she thought of herself. After we got to know one another, Nancy asked for a high-resolution scan of a French postcard I had published on the blog. It was a photo of Juliette Caron, the first female compagnon carpenter in France. Caron, born in 1882, was such an unusual sight that people would show up on job sites just to watch her work. And there was a series of postcards printed up that showed her working: carrying a wooden beam up a ladder, using an enormous auger and carrying a bisaiguë like a Jedi knight.
We don’t know what Caron thought of her fame. But when I look at the postcards of Caron that I own, I suspect she didn’t give a damn about it.
Nancy thanked me for the image of Caron, printed it out and framed it for her shop’s bathroom. I didn’t give it much thought until years later when we began discussing how to promote her books.
Nancy was traditionally trained as a woodworker in England and received City & Guilds certificates as a result of her training. This certification is helpful in getting a job in a workshop in the U.K. In the United States the certification is solid fried gold marketing fodder.
American readers *love* a woodworker with Old World bona fides. America never had much of an apprentice system for furniture makers, so most of us train informally or are self-taught. So when someone whips out formal certificates of this or that, those papers are almost more important than the person’s work at the bench.
Nancy refused – flatly – to build her career off her training. I repeatedly tried to get her to discuss it. Or allow us to use it when marketing her work. She would have none of it.
She wanted to be judged by her work.
And that’s when I made the connection between Nancy and Juliette.
As an editor, her attitude was frustrating because I thought we could sell more books. But you learned to be frustrated when working with Nancy. And you even came to enjoy it.
When you worked with Nancy, she would do anything and everything to ensure that she was doing her part in the relationship. When I designed her “Kitchen Think” book, I would send her chapters for review at odd hours. Sunday. Maybe at 2 a.m. Maybe three chapters in a day.
It’s how I work. I always get consumed by the project at hand, and I work until I drop. But I don’t expect authors to respond in kind.
Nancy was the only author who has ever kept up with my stupid pace. And, in the case of “Kitchen Think,” she just about wore me out with her detailed notes and suggestions about layout, color and the way I was processing the photos in the book.
Her work ethic was, especially at the end, heartbreaking.
Her book “Shop Tails” has been a slow seller. From the outset, I knew it would be. But I also knew it would be a brilliant work, and so we threw ourselves into the tumultuous editor/writer/designer/publisher storm to get the book done before cancer was done with her.
And we succeeded. But after the first sales numbers for the book came in, Nancy called me, unannounced.
“I think we should do ‘Shop Tails’ as an audio book.”
“Well, OK,” I replied. “I’ll look into finding someone who can read the book for the recording.”
“No,” she said. “I’ll read it.”
I put up a little bit of a fight. “You are finishing chemo for a deadly cancer. Are you sure?” But I knew I would lose the skirmish. She said she would start looking for a studio to do the recording. Or she would figure out how to do the recording at her house.
Within a week, Nancy was behind a microphone where she managed to record hours and hours of emotionally difficult (but hilarious) material. She even recorded a bonus chapter for the audio book.
Juliette making it look easy.
All this wasn’t for Nancy’s ego. It was because she didn’t want Lost Art Press to lose money on her book.
I told her the book would eventually make money. And anyway, that’s not why we published it. We published it because it’s a great book, and the work deserved it.
Nancy would have none of that. She wrote me an email saying she wanted to discuss some ideas she had for finding the book’s audience.
I told her to call anytime.
She didn’t call. And that’s because there was only one thing in this world that could stop her. And it got to her in the early hours of Aug. 29.
Though we all knew Nancy’s death was coming, it still feels like she was ripped from our lives mid-sentence. And that’s because she was.
I think this is how I will set our relationship down here on the table. Just me, waiting for her to call with her latest backbreaking but brilliant scheme to uphold her end of our work together.
I’ve kept her number in the contact list in my phone. Because honestly, if anyone could figure out how to make that call, it’s Nancy.
“This Is Not A Chair,” a sculpture exhibit by Drew Langsner, will be display September 30-October 2 at the studio/workshop of Jim Dillon, in Avodale Estates Georgia (just east of Atlanta).
“The 1999 Project”
Before becoming renowned for his country woodcraft, chairmaking and teaching, Langsner (author of “Country Woodcraft: Then & Now,” among other books), earned an MFA in sculpture. Recently, now that retirement from teaching has allowed him more time, Langsner has been sculpting with material ranging from twigs to entire lightning-struck trees. In 2020, he noticed intriguing shapes in wooden chairs – shapes that have nothing to do with the chairs’ function – and began liberating those shapes from old, damaged chairs, combining them into new forms. The result is the work on display in “This Is Not a Chair.”
“Embraceable You”
The exhibit is open Friday, Sep 30. from 5-8 p.m., Saturday, Oct 1. from 10 a.m.- 6 p.m. and Sunday, Oct 2 from 11 a.m.-5 p.m. The studio/shop is located at 2895 Washington St, Avondale Estates, Georgia.
If you order either of these titles before Oct. 1, you will receive a free pdf download of the book(s) at checkout. After Oct. 1, the pdf and book will cost more.
“Euclid’s Door” is Jim and George’s latest exploration of artisan geometry. In this new book they show you how to build a set of highly accurate and beautiful wooden layout tools using simple geometry and common bench tools. This practical application of geometry will train your hands and mind to use this ancient wisdom. And you’ll end up with a fantastic set of useful tools.
After editing all of George and Jim’s books, I thought I had a pretty good handle on the geometry stuff. I was wrong. This book blew my mind a few times with stuff I should have known. (And now I’m glad I do.)
The book is 8.5” x 11” and 120 pages. It is printed in the USA and is built to be a permanent book, with heavy cover boards and a binding that is glued and sewn.
‘Sharpen This’
My latest book, “Sharpen This,” is the book I wish I had when I was learning woodworking. It might have saved me hundreds of dollars of buying sharpening equipment I didn’t need. And saved me time in learning how to grind, hone and polish.
This book is a short and blunt treatise about common bench tools: chisels and planes mostly. (Exotic tools and saws need their own books, really.) It seeks to explain how sharpening really works and what you need to do the job well – and no more.
It is not about one sharpening system. It’s about all of them. It is not trying to sell you some stones or jigs or magic paper. Instead, it is trying to give you the foundational knowledge you need in sharpening so you can make good decisions and – perhaps more importantly – ignore the vast piles of sharpening crap that companies are trying to sell you.
The book is 4” x 6.5” and is 120 pages. The book is printed and bound in the USA using quality materials and a sewn binding. It is designed to last a lifetime. “Sharpen This” is the same trim size as “The Woodworker’s Pocket Book,” and easily fits in the slipcases made by Texas Heritage.
