Reader Marcello Kozik sent us a fantastic video of guitars being made on Roman workbenches in Brazil. Take a look at all the ingenious ways the bench is used – including resawing.
Be sure to watch to the end when he plays the guitar.
In the years since I wrote about and hosted a video on building the knockdown workbench from the collection at Old Salem, N.C., folks have sent me hundreds of photos of the benches they have built. I absolutely love getting these. I am always interested to see the different vise set-ups, materials and alterations different people have done with the design.
I few days ago, Luther Shealy sent some photos of a Moravian work bench he has nearly completed. Shealy is in the U.S. Army stationed in South Korea. He had to leave his Roubo bench behind when he was deployed overseas.
Fortunately the Army base has a morale and welfare shop the servicemen can use, and he decided to build a bench for use while in Korea. He was able to source the pine parts of the bench on location, but the oak part proved to be problem. Undeterred, Shealy had friends back home mail him enough white oak for the short stretchers. He brought the oak vise chop over in his luggage; that must have been interesting trip thru TSA!
I very much admire Shealy’s determination to make this happen in a less-than-ideal situation.
After reading hundreds (thousands?) of historical woodworking texts I have noticed a mantra for making furniture: Use wood that is well-seasoned.
It’s fantastic advice. Perhaps it’s even the starting point for all fine furniture making. But does it apply to building your workbench? If we follow the historical texts, then yes. I have yet to find any old book that says: The stock for your bench can be a little (or a lot) wet.
And yet, here’s the problem that I have discovered after years of building benches. Thick stock (6”, for example) can take way more than a decade to dry. I’ve cut into 6”-thick slabs that had been air-dried for 13 years that were more than 60 percent moisture content (MC). That’s way above the 6 percent recommended by many books.
Should one wait 50 more years with these slabs? Use MDF instead?
After working with massive wet slabs for the last seven years or so, I offer this recommendation based on personal experience – not on historical research or anything I’ve gleaned from my library:
Use wet wood for your benchtop. Even if it has been seasoned less than a year, you’ll be OK. Just be prepared to flatten the thing. And don’t be an idiot about your undercarriage (that sounds like advice to my teenage self).
Here’s my strategy with wet slabs: Use a species for the benchtop that dries readily, such as red oak. For the undercarriage, use wood that is at equilibrium moisture content. Because these components are rarely more than 3” thick they can be kiln-dried.
This combination works well in my experience. The undercarriage is dry. It won’t shrink. But it acts like a frame for drying the top, which shrinks around the joints on the tops of the legs.
Yes, the top will distort a bit as it dries. But you’re a woodworker – flatten the sucker.
But when the benchtop finishes drying after a few years, you will find it to be glorious. Slab tops don’t move much (if at all) after a few years in the shop. They just sit there like a machinist’s reference surface.
I think it’s worth the effort to find a slab. And I think it’s worth the effort to work with a wet one.
The last few wet slabs I’ve worked with came from North Carolina sawyer Lesley Caudle. He sells kits for workbenches that are inexpensive and ready to go – you just have to pick them up or work with Lesley to get them trucked to you. (You can email Lesley at lesley27011@yahoo.com.) Don’t be alarmed if the benchtop was cut less than 12 months ago. Embrace it.
The massive French workbench we sold yesterday here on the blog is the subject of an upcoming video on building traditional slab workbenches. Woodworker Will Myers and I built the bench in only three days. And even though we both work on our feet all day, we are both whipped.
The video takes a different tactic than other presentations. Will and I show various ways to tackle each joint in the bench, from 100 percent hand tool to 100 percent power tool and the techniques between those extremes.
As Will and I have built a ton of workbenches (actually more like 132 tons), we also call out what we think are the best techniques for each joint. Some of our conclusions might surprise you, even if you’ve followed both of us for a while.
We also dive deep into strategies for working with wet slabs. This slab was cut only 12 months ago.
The workbench video will be sold streaming on our site and will be available for international customers. It also will include drawings, cutting lists and a list of supplies. I’m guessing it will be available in about seven weeks or so. No work on pricing yet I’m afraid.
We shot the video at the Popular Woodworking Magazine studio with a crew of three seasoned video and sound engineers. I have been 100-percent thrilled with F+W’s work on videos in the past, and so it was an obvious choice to hire them to shoot our video. So expect a lot of great close-up camera work and excellent sound.
In the meantime, enjoy the photos I took of the construction progress. I swear I did 50 percent of the work on the workbench; I was the guy who brought a camera to the shoot.
Will Myers working on one of the mortises in the base.
Note: This bench sold before lunch yesterday. Thanks for everyone’s interest.
This week Will Myers, John and I are building a massive slab workbench in the Roubo style for an upcoming video (more on the video later). We’re just about done with the shoot and are offering the finished bench for sale at a very good price.
But here’s the non-negotiable catch: You have to come get it (we’re in the Cincinnati area). We cannot ship this bench.
The bench is a massive single-slab oak top – 5-1/2” thick and 9’ long – made from red oak harvested and cut in North Carolina by Lesley Caudle. The joinery is all traditional. The base is all drawbored mortise-and-tenon. The top is joined to the base with the classic through-tenon and sliding dovetail joint found on French benches. The bench is 34″ high.
The leg vise features a Benchcrafted classic vise screw with a Crisscross mechanism. The planing stop is handmade by blacksmith Peter Ross. The holdfast is from Crucible Tool. The bench is finished with boiled linseed oil.
Right now the bench components are still a little above equilibrium moisture content for the Midwest. Some bits are 12 percent; some of the thick bits are at 16 percent. But the bench will dry quickly in the next few months if stored indoors. Like all slab workbenches, you’ll need to flatten the top once it settles down. But Will and I think this slab is really mild – it was dead flat when we started with no twist.
The price is $3,000, cash or check. It goes to the first person to say: I’ll take it and I’ll come get it. If you want it, please send an email to help@lostartpress.com. If we don’t find a buyer, we’ll just throw the bench on the large pile of benches behind my shop.