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In “The Anarchist’s Tool Chest” I call out the thickness planer and the band saw as the two most useful pieces of machinery in a shop that is focused on furniture.

But as someone who builds lots of workbenches, I would be lost (or at least, quite fatigued) if I didn’t have a beefy, accurate and tuned-up drill press. Because of the way I build benches, the drill press is what makes everything come together quickly and precisely.

Here’s why:

1. The mortises are too big for a typical mortiser. So I cut all the mortises with the drill press.

2. If the bench is a knockdown model, all the holes and counterbores have to be accurate to accept the bolts, nuts, washers and crossbolts.

3. Straight holes for 5/8” drawbores ensures there will be a lot fewer exit-wound explosions.

4. Mounting vises (especially those with crossbolts) is easy with a drill press. Holes have to be straight so vises don’t bind. Drill presses also make it easy to install a crochet. Drilling counterbores on a curved surface can be tricky with a brace.

5. Round dog holes are easy with a drill press and a big bit.

6. Holdfast holes are always better with a drill press. The more I use holdfasts, the more I understand this point. If your holdfast hole is even slightly off plumb, then the holdfast is likely to work in only about 180° of the possible orientations of its pad. This is also why a tight hole is better than a loose one. Both of these factors – plumb and tight – make it easy for the holdfast to wedge in the hole.

I don’t have a fancy drill press. Years ago I bought a Grizzly G7944 drill press, a 14” model with 12 speeds. The drill press is powerful enough for building benches (and for furniture, of course), but I long for an old Powermatic or something bigger that has a beefier depth stop (I am always bending my stop, or it loosens too easily).

The only modification I’ve made to my Grizzly is I added a large accessory table and fence, which makes drilling out mortises a snap.

Today I drilled out the first trench for the Benchcrafted Crisscross using some huge sawtooth Forstners in my drill press. Now I have to make the same trench in the leg of the assembled bench, which means I’m going to have to switch to a brace or (if I’m lucky) a corded drill.

— Christopher Schwarz

Many of you told us that “blue” was not a manly enough color. And so we now offer our hats in battleship gray with black thread.

These hats are – like everything in the Lost Art Press store – made in the United States. The soft and unstructured hat is made by Bayside and embroidered in Indiana. The hat’s size is adjustable by a steel clasp and headband. It fits everyone except Sean Thomas.

They are in stock and available for immediate shipment. The cost is $17.

You can order your hat here.

— Christopher Schwarz

The old Stanley router plane turned up in the mail from a colleague in the States a while back, the box a little crunched and the threaded adjustment shaft was bent. Not a huge problem, but the thing was that it made it impossible to set the iron for anything less than about 3/8” (9 mm). The question was; leave it as is, or try to bend and risk breaking the shaft? Not needing the plane right then, I decided to think about it…

The other day when cutting some tenons for a desk for my daughter Rachel, I decided to try to fix the shaft. I figured even if I broke the shaft the plane would still be usable, as the thumb nut is only used for fine adjustments.

I had had a similar problem on a Record 044 plow plane I bought online a while back. It seemed at the time to be an incredible bargain. When it arrived, I could see why. Sharper eyes than mine… There is a machine screw that holds the irons, of different widths, up against the body and a pressure foot to hold the iron against its bed. Whoever bought the plane way back when seemed not to have understood how the screw and the pressure foot worked together, and had cranked the screw so hard he had bent it. Taking a closer look back at the photos online, you could see the problem, but I hadn’t noticed. The iron couldn’t seat properly and from the looks of it the plane was put back into the box and never touched again. None of the irons had ever even been sharpened.

For the plow plane, I took three regular nuts and threaded them down the screw, aligned them and clamped them in a metal vise and used a big Cresent wrench to bend the screw straight. Worked fine, but in this case, the shaft was a true 1/4” and the 6 mm nuts I have here in France wouldn’t fit. So I knocked together a little jig in 5 mm ply to protect the threads from the vise.

Worked like a charm, not 100% straight, but fully functional.

The iron was in pretty good shape, and 15 minutes on the stone got it done.

Oak and black locust, with maritime pine as secondary wood.

I have always liked a low angle for my wrists for typing, so I added an old-fashioned typing tray, wide enough to take a big laptop or a wide keyboard, with a drawer to store it behind the hinged center piece.

I ended up taking it to a joiner I know to cut the profile around the edges of the top on his table moulder. The end grain of the black locust was just too splintery to cut across it with the moulding plane I wanted to use, even with a sacrificial block clamped onto the end to keep it from tearing out. Other than that, I used a thicknesser, and then the rest was hand tools.

There is a reason it is a cliché among woodworkers to speak of the satisfaction of building something for your family that, as long as it lives in a home, will last centuries: It really is satisfying.

Now, if only someone could tell me what eschauffent means…

– Brian Anderson

Brian Anderson is a translator and woodworker living in France. He is translating the woodworking parts of André Felibien’s Des principes de l’architecture, de la sculpture, de la peinture… avec un dictionnaire des terms for Lost Art Press. The book is due out in the Autumn of 2014. Anderson translated Grandpa‘s Workshop for us.

 

 

This weekend (April 4 and 5) Lost Art Press will be at the Lie-Nielsen Hand Tool Event in Cincinnati. As always, the event will be held at the offices of Popular Woodworking Magazine (go here for directions and hours).

We’ll have all of our Lost Art Press books (including a deluxe version of “To Make as Perfectly as Possible”) to sell. But this year we’ll have some extra stuff because the show is in our back yard.

We’ll have discounted copies of our books that are blemished or were soiled (don’t ask) and returned. In addition, I have been cleaning out the basement and have gathered together a heap of tools I had forgotten about or were boxed up out of sight.

Some are new stuff I purchased to test years ago. Some tools are vintage ones I bought to study. All will be priced fairly. (And yes, the tools we do not sell will be up here on the blog for everyone at a later date.)

And one last thing: I’m bringing one of my unfinished full-size Anarchist’s tool chests to sell. The shell, skirts and lid are complete. You just have to add the internal guts. As I built this chest during a class, I have already been paid for my labor. So I’ll be asking the cost of materials only: $300.

If this doesn’t sell, however, I’m not going to put it up here on the blog. These are crazy to ship.

If you live within a day’s drive from Cincinnati, these events are totally worth the trip. This show is one of the bigger ones and has a lot of other toolmakers and furniture-makers.

— Christopher Schwarz

P.S. Please, please, please don’t ask me to send you a list of tools in advance. It doesn’t exist. Or please don’t ask to come by the house at 5 a.m. tomorrow. Crazy requests will be ignored.

We’ve had several confused and irate people contact us about why we are selling “The Anarchist’s Tool Chest” on Amazon for crazy prices – more than $92 today. The Amazon page uses our photos and our description of the book.

That is not us. We do not sell through Amazon. Never will.

We have asked Amazon to take down our photos and description of the book, but I have little hope we’ll get a reply.

Our books are available only through our Lost Art Press store and a handful of independent woodworking companies. The complete list is here. These sellers will not gouge you.

— Christopher Schwarz