In this excerpt from our book, “From Truths to Tools,” we show how the carpenter/geometers of antiquity used the simplest of tools – those mentioned with almost annoying alliteration in the title – to solve for an unknown distance.
Note that the solution does not necessarily require a number as it physically reveals the length of rope or timber needed to reach the span point. Here’s the excerpt:
A few weeks ago I ran across an old tool chest at an antique store and it managed to follow me home. It is not particularly unique in its construction; I was mostly taken by the old red paint job on the inside.
When I got home with my find, I took the tills out and had a close look at the inside to see what kind of tool marks there were. Also, looking for the almost-always nonexistent signature or possible date. It is not signed anywhere other than red paint fingerprints on the undersides of the tills.
One thing I did notice when I was looking it over in the store is that the lid had an extra hinge on the outside of the chest. I assumed it was a repair, that maybe the center hinge on the inside had pulled loose at some point and it would have been easier to add another hinge on the outside.
On closer inspection the outside hinge was the same size and type as the inside three. It looked to be original. The outside hinge also has two carefully made spacers so the barrel of the outside hinge and the inside hinges align. After thinking about it and wondering why the maker did not just space the four hinges on the inside I happened to open the lid up while standing behind the chest. Ah ha! The outside hinge is the stop for the lid.
Most box hinges the leaves of the hinge will close completely on one another in one direction and won’t in the other direction. When I realized how it worked I felt like a total dumb-ass (a regular occurrence) for not figuring it out sooner.
We took a break from our chairmaking class this morning to visit Jennie Alexander in Baltimore, Md., and hear a bit about her progress on the third edition of “Make a Chair From a Tree.”
During Jennie’s presentation she showed us a curious mallet made from a local oak branch. It was turned like a froe club with the pith running through the dead center. This kind of mallet is, according to the normal rules of wood movement, not a good idea. Because wood moves more along the annular rings than across them, the mallet should split.
But this mallet was dry and perfect. No splits.
Jennie explained that she did this by turning the mallet while it was green, then she coated both ends of the mallet with a heavy layer of tallow. This, she said, forced the moisture to leave the mallet through the face grain of the mallet. (Usually the moisture prefers to leave through the end grain.) This, she said, is what prevented it from cracking.
This sort of conundrum has always fascinated me. And it’s a topic that I and a few other woodworkers will be covering in an upcoming podcast. (Yes, we’re starting a podcast, but it won’t be about the things we’re building in our shops, or tool reviews, or listener mail. Details to come.)
We’ve just received our shipment of the first printing of “From Truths to Tools” by Jim Tolpin and George Walker. We’ll start shipping out the people who placed pre-publication orders in the next seven days.
So this is the last call for people who would like to order the book and receive a free download of the book. Order by Oct. 30 so you can get the free pdf download with your printed copy of the book. After that date the pdf will cost extra.
The only thing that disappoints me about my Saalburg workbench is the finish. It’s not jet black like the original I studied in Germany in June.
Of course, when the bench was thrown down a well circa 200 A.D., it probably wasn’t jet black then. But still, the black looks correct to me because I’ve been staring at photos of a black workbench for months now.
Today I figured out how to reproduce it.
I’m at Larry Barrett’s house this week taking a chairmaking class with four other friends. We’re building the Jennie Alexander Chair (with a few modifications) made famous in the book and DVD “Make a Chair From a Tree.”
Today we split out the long back posts from green oak and began by sorting through the oak stacked in Larry’s yard. Some of it looked exactly like the oak Saalburg workbench. And I do mean exact.
This oak had been stored in a giant steel tub in the side yard of Larry’s house and the steel had rusted through, releasing a continuous supply of iron into the water. The result: jet black oak that wasn’t just on the surface. The wood was jet black as much as 1/2” into the wood.
This makes complete sense. At Saalburg, The wooden objects were thrown into wells along with lots of iron objects. It made the same stew in Larry’s log tank.
I have no plans to reproduce the finish on my bench, however, but I know how to achieve it.