Lost Art Press

Author: Lost Art Press

Publisher of woodworking books and videos specializing in hand tool techniques.

More Chore Coats in the Works

Posted on by Lost Art Press

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Our factory is working on a new batch of chore coats that should be ready to sell in the next couple weeks.

This batch will be made with the Japanese cotton we used with the first batch, plus the nice embroidered patch and the custom buttons. As I mentioned before, I’m afraid we’ll have to raise the price a bit on the coat. Making nice garments in the United States is tricky and expensive.

After this new batch sells out, we will shift gears with the chore coat. Here’s why:

  1. Our West Coast factory raised the manufacturing price – radically – on us.
  2. The Japanese cotton has proved more difficult and expensive to get than we anticipated.

As a result, we will switch to a new fabric – an 11 oz. brushed bull denim – that is readily available here in the United States. It will still be black and 100 percent cotton, and it will still be awesome. We’re also switching factories. Tom Bonamici, who designed the coat, is negotiating with two factories here in the middle part of the country, and those talks are going well.

The new chore coat will still have the same embroidered patch on the interior pocket and custom buttons. And it will still be made in the USA. More details on the new chore coat, including the price, will be available in the coming weeks.

The only thing we haven’t been able to fix is figuring out how to make it cooler outside so we can wear our dang coats.

— Christopher Schwarz

Fall Classes at the Storefront

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We have a full roster of weekend courses planned for the fall. Megan Fitzpatrick, Brendan Gaffney, Daniel Clay and Christopher Schwarz will lead these two day-classes in our storefront in downtown Covington, Ky.

The registration for these classes will open at 10 a.m. (Eastern time) on Friday, Aug. 3, 2018. See the descriptions below for details.

storefront_december2016_img_6757Classes are small – six people maximum. Each student is supplied with a heavy workbench with a full suite of workholding options. And the climate-controlled storefront is filled with natural daylight and features hardwood floors (which are kind to your back). The storefront itself is situated in the heart of Covington’s Main Strasse historic district. Students are steps away from great food, bars and lodging (most students park their cars on Friday and don’t touch them until they leave for home).

And if you bring your family, there are lots of activities for them to enjoy in Cincinnati, which is only eight blocks away.

Classes tend to fill quickly. If you are interested in a class and it is full, we definitely recommend getting on the waitlist. We do have spots open up.

ChipCarvingPromoChip Carving with Daniel Clay
Sept. 29-30, 2018
Cost: $300, which includes all materials (Click here to register. Will go live at 10 a.m. Eastern time on Aug. 3, 2018)

Learn the fundamentals of chip carving – a decorative technique in which faceted “chips” are removed from a wooden surface to produce geometric patterns, stylized images, lettering and ornamentation. Through demonstrations, guided practice, skill-building exercises, and the completion of a decorative wall hanging, you’ll leave class with all the knowledge, experience and confidence you need to pursue chip carving on your own. One of the most attractive aspects of chip carving (especially for beginning woodcarvers) is that it can be accomplished at a high level with minimal tools and materials; all you need to become a great chip carver is a sharp knife, some suitable wood and a little practice.

IMG_2724Høj Footstool with Brendan Gaffney
Oct. 27-28, 2018
Cost: $330, which includes all materials (Click here to register. Will go live at 10 a.m. Eastern time on Aug. 3, 2018)

This simple footstool is an easy way to learn two basic chairmaking skills – making a simple post-and-rung construction and weaving a Danish cord seat. The class is broken into two parts; on the first day, students will build the footstool using simple techniques (suited to non-chairmakers or chairmakers), and on the second day students will learn the “no-nail” method of weaving a Danish paper cord seat.

Alongside the techniques involved in this construction, students will also learn basic finishing techniques for chairs, using oil, soap or modern finishes.

There are no prerequisites for this class, apart from having a block plane and coming ready to learn!

black_stool2_IMG_4561Staked High Stool with Christopher Schwarz
Nov. 3-4, 2018
Cost: $330, which includes all materials (Click here to register. Will go live at 10 a.m. Eastern time on Aug. 3, 2018)

Building this staked high stool is an excellent introduction to chairmaking. In this two-day class you will learn to calculate and drill compound-angle joints without trigonometry (or even numbers). You will learn to create a tapered mortise-and-tenon joint – the foundation of Windsor chairmaking. And you will learn to create the stout undercarriage that allows this delicate stool to support an impressive weight.

Students will finish their assembled stools with “shou sugi ban,” shellac or a number of organic hand-applied finishes.

The only prerequisite for this class is you are confident in your sharpening skills.

IMG_2724Høj Footstool with Brendan Gaffney
Nov. 17-18, 2018
Cost: $330, which includes all materials (Click here to register. Will go live at 10 a.m. Eastern time on Aug. 3, 2018)

This simple footstool is an easy way to learn two basic chairmaking skills – making a simple post-and-rung construction and weaving a Danish cord seat. The class is broken into two parts; on the first day, students will build the footstool using simple techniques (suited to non-chairmakers or chairmakers), and on the second day students will learn the “no-nail” method of weaving a Danish paper cord seat.

Alongside the techniques involved in this construction, students will also learn basic finishing techniques for chairs, using oil, soap or modern finishes.

There are no prerequisites for this class, apart from having a block plane and coming ready to learn!

Build the Cabinetmaker’s Sector with Brendan Gaffney
Dec. 1-2, 2018
Cost: $300, which includes all materials. (Click here to register. Will go live at 10 a.m. Eastern time on Aug. 3, 2018)

In this two-day class, students will build their own Cabinetmaker’s Sector, my modernized design for the ancient geometer’s tool, used for drawing, drafting and (in my shop) the layout of dimensions and joinery on woodwork. The class will revolve around the skills of modern hand-tool makers, including careful marking and measuring, mixing metal and wood, hand shaping, finishing and (of course) how to use the tool.

Each student will be provided the wood and the necessary brass hinges and pins, everything needed to produce the sector. The first day will revolve around affixing the brass and wooden tabs into the tools, riveting the leaves together, flattening and lapping the tools and reviewing the principles behind the geometry of the sector. The second day will revolve around shaping the sectors, stamping and inking the sector marks, finishing the sectors and learning to use them in the shop. Every student will leave with a completed sector, plus the knowledge of how it works and how to use it.

DTC_OpenDutch Tool Chest with Megan Fitzpatrick
Dec. 15-16, 2018
Cost: $350, which includes all materials excepting hardware. (Click here to register. Will go live at 10 a.m. Eastern time on Aug. 3, 2018)

Build a Dutch Tool Chest in a weekend (working long, challenging but rewarding hours). Not only will you get a great introduction to hand-tool casework, you’ll leave with a small chest in which to store a core set of furniture-making tools – and the chest fits in almost any car. You’ll learn dovetails, dados, rabbets, cut-nail joinery and rules for carcase construction.

Beginning woodworkers are welcome!

A Little Teaching Ahead

Posted on by Lost Art Press

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At the time I stopped teaching in 2015 I was booking 18 class a year. It was a stupid schedule. I quite enjoyed the travel and learning from the students. But my personal work – my writing, designing and building – suffered.

Starting in November I’m returning to a limited teaching schedule – four classes in a year and no more. I am extremely excited (yes, I used an adverb there) to share the techniques and designs I’ve developed during this hiatus.

These classes will be different as I’ll be teaching little or no casework or workbenches (unless the French Oak Roubo Project III comes calling). It will be all staked furniture and chairs.

My first class will be Nov. 3-4, 2018, at our storefront in Covington, Ky., where I will teach the Staked High Stool. This project is a great introduction to chairmaking and working with compound angles. And everyone leaves with a finished stool. You’ll be able to finish your stool with “shou sugi ban,” though we’ll also teach spray finishing of shellac and some hand-applied finishes.

Registration for this class will open next week. We’ll have full details on all the storefront classes for the remainder of 2018 posted on Monday.

I hope you’ll consider joining us. The classes are small – six students maximum. The workshop is a great place to work with excellent benches and loads of natural light. And Covington, Ky., is a fun place to stay and eat.

— Christopher Schwarz

 

Books in the French Tradition

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You know that this post is going to be about André-Jacob Roubo. But not entirely.

For me, woodworking books in the French tradition begin with a title we haven’t been able to publish from the “other André” – André Félibien’s “Des Principes de L’Architecture…” (1676). Félibien’s book, which includes sections on woodworking, was published before Joseph Moxon’s “Mechanick’s Exercises.” And Joseph, the naughty Englishman, ripped off many of Félibien’s images for his book.

We have attempted to translate this book on a couple occasions, but the effort has always drifted off track for one reason or another. I’d like to get it published because Félibien’s book illustrates the first instances of the double-screw vise (what we call a Moxon vise), the goberge clamping bars, a sliding deadman and a marquetry donkey (among other innovations).

Another Book We Don’t Publish
Also important in the French canon is M. Duhamel’s “De L’Exploitation Des Bois” (1764). This is, as far as I can tell, the first book devoted to what we now call “green woodworking.” It deals with the seasoning of wood and explains wood movement using the same charts we use today. It covers making all sorts of things from green wood, from shoes to the frames for saddles. It covers wood bending and a wide variety of techniques.

We’ve started on this project a few times and it has proved to be a challenge. Someday.

And Another…
You can’t really discuss French technical books without mentioning Denis Diderot and Jean le Rond d’Alembert’s “Encyclopédie,” a 32-volume work that covered, well, everything. It was an encyclopedia after all. There are sections on woodworking and the allied trades. But I find the “Encyclopédie” too general for me to own a set.

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OK, Now Roubo
A group of us have devoted a ridiculous amount of time and money to translate large chunks of Roubo’s “l’Art du menuisier,” which is an enormous multi-volume set on woodworking, joinery, furniture-making, marquetry, carriage making, garden woodworking, turning, finishing and many other topics of interest to the contemporary woodworker.

Unlike the other authors above, Roubo was a practicing joiner who studied architectural drawing at night (he drew the illustrations for his books) and interviewed fellow craftsmen to create his masterwork, which earned him a promotion from journeyman to master.

At times I think I am too close to this work and cannot adequately explain how completely intoxicating and challenging it is. Many woodworking books (even the ones I write personally) are fairly tame stuff, intellectually. While modern books help you grow a bit, Roubo is more like diving in headfirst to Thomas Pynchon right after mastering “Dick & Jane.” If you are willing to pay attention, you will be rewarded with nuggets of knowledge you can’t find elsewhere. Roubo has helped me directly with my finishing, the way I prepare glue, my understanding of campaign furniture, how I make brick moulding, designing galleries and on and on.

And I seriously doubt I’ll ever build a high-style French furniture. It’s not a book of projects.

We have two translated volumes that reflect a decade of work by Donald C. Williams, Michele Pietryka-Pagán, Philippe Lafargue and a team of editors and designers.

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The first, “To Make as Perfectly as Possible: Roubo on Marquetry” covers wood selection, marquetry, glue, veneer and finishing.

The second volume, “With All the Precision Possible: Roubo on Furniture,” covers all of Roubo’s writing on making furniture, plus the workshop, workshop appliances, tools and turning. This book is massive, and even though I’ve read it many times over, I refer to it regularly and consider it one of the foundations of my work.

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Because we are insane, we also published a deluxe version of this book. It is $550. It is the nicest thing in the world that has my name in it. Carrying this book around is like lugging two giant pizzas to your car. Sitting down and reading it with a glass of bourbon is one of the greatest pleasures I know of.

I do love it. But still, it was a nutty thing to publish.

Slightly less nutty (but still up there) is “The Book of Plates.” This book reproduces all of the plates from Roubo’s books in full-size. This is a great companion if you buy a pdf of one of the two translations or happen to read ancient French.

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And Finally
I would be remiss if I didn’t mention “Grandpa’s Workshop” by Maurice Pommier, perhaps our most charming book. Ostensibly a children’s tale, it’s a delightful collection of illustrated stories about woodworking, craftsman and slaying dragons with a mortise chisel.

It’s a bit scary for overprotective parents (there’s a murder). But the rest of you will be delighted because Pommier is a devoted hand-tool woodworker. And so all the woodworking bits are perfectly rendered by someone who knows how to handle the tools. It is, to me, a pure delight to read.

— Christopher Schwarz

The Acceptance Speech

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Whenever I finish an important project, I feel I should give a cheesy “acceptance speech” like you see for awards programs (“I’d like to thank all the world’s mentally defective sea turtles…”). Though my speech (said quietly to myself) always thanks certain tools and fellow woodworkers.

Were I a wanker, I would post photos of my latest chair and say things like: Check my new design, brh. Then a series of acronyms – FISKET and YAMLO. Then the hashtags – #gravycouncil #billyraycoochierash #sponsored.

But that’s not fair. Every piece of furniture is the culmination of the designer’s experiences, influences and previous work. We’re just the blender that takes these ingredients and frapps the frothy result. And so I try to acknowledge these influences whenever possible.

For this chair, the most obvious inspiration is the later chairs of John Brown, author of “Welsh Stick Chairs.” In learning more about the life of John Brown, I discovered Christopher Williams, who worked closely with Brown on these chairs to refine and lighten the historical examples. (We are bringing Chris back in 2019 for at least one – maybe two – more incredible classes on building his chair.)

Chris’s chairs are very dramatic (and I say that in the best possible way). I don’t have the stones to use the rake and splay he does on his legs. So I started with an 18th- or 19th-century Welsh chair shown in a Shire booklet on Welsh furniture that was written by Richard Bebb.

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Here’s where some of the other elements of the chair come from. The raised spindle deck is a design feature I’ve been playing with for a year or more. I developed it out of frustration, really. I have always tried to get a crazy-crisp gutter between the spindle deck and the seat. And I’ve never managed to make myself happy. So by raising the spindle deck, I get that sharp shadow line I want.

The armbow is a typical three-piece bow. On historical chairs, the thicker section usually has a decorative detail on its ends – a bead, ogee or some such. I decided to use a 30° bevel to repeat the bevel on the underside of the seat and the underside of the “hands” of the armbow. Nothing earth-shattering.

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The “hands” of my armbow aren’t from any particular source that I am conscious of. Many Welsh chairs have rounded hands, something I wanted to avoid. But I wanted the hands to get wider so the armbow didn’t look static, like a steam-bent armbow. So I used a French curve to accelerate the radius on the armbow until the hands were wider. Then I used a French curve to add a slight arc on the front of the hand to tip my hat to the rounded hands of historical chairs.

I beveled the front of the underside of the hands at 30° so the sitter had something to do while listening to a relative drone.

The crest rail is smaller than I usually make – only 1-3/4” tall. I did this so that it will be easy for other people to make this crest if they don’t have access to thick stock or steam-bending equipment. This crest is cut easily from solid material. The front of the crest is – surprise – a 30° bevel, repeating the other bevels on the chair.

The finish – black over red milk paint – is a process developed by Peter Galbert.

I am sure that there are other influences running through this design that I’m not conscious of. But I am told we have to cut for a commercial break.

— Christopher Schwarz