I implored Chris to let me have this one day of the 2020 gift guide to share a favorite of mine: the long-blade model of the R. Murphy Hand Carving and Dental Lab Knife. I inherited this knife and other hand tools from my grandfather, and it’s the only tool of his that I use on an almost-daily basis when I’m at the bench.
It’s great for scooping out relief cuts on the backs of tails and making flat cuts at the baseline to remove that scoop of waste. I also use it for quickly cleaning out any lingering waste at the base of pin boards.
Sure, you can use a chisel for relief cuts, but it’s not quite as efficient or comfortable. I’ve found this narrow-knife blade, with its flat cutting edge and comfortable handle, the fastest and most satisfying tool for these relief cuts I make on almost every one of my projects (I cut a lot of dovetails).
In fact, I like it so much that I just ordered a backup. It’s available from a number of stores for about $20, but I went right to the source: R. Murphy.
I think my grandfather used this knife for chip carving – so if you’re into that (or dental lab work of some kind), it’s multi-purpose!
It was Peter Follansbee who suggested I consider interviewing Ed Maday for the Lost Art Press blog. “We’ve only met once, before I ‘knew who he was,’” he wrote in a note a few weeks ago.
Back when I worked in the museum field, one day this ordinary tourist type was slumping around. Belt & suspenders, shorts, shirt not tucked in. I happened to be hewing a bowl from a catalpa log and when this fellow made his way to my spot, he told me he used catalpa a lot, as an instrument maker. Made the backs of non-traditional violins from catalpa & loved the sound it makes…didn’t get his name. It was a short interaction. Probably 7-10 years ago.
Some time later, I was at Connecticut Valley School of Woodworking w[ith] Bob Van Dyke. When I’m there, we usually have dinner with Leslie Dockeray, a friend/student/collaborator there. She teaches violin to children in NYC. My twins had just started violin lessons, and we were generally talking violins. I mentioned this man, and his use of catalpa. Leslie exclaimed “THAT’S ED MADAY!” – which meant nothing to me. Then she went on to tell me he’s one of the best violin-makers in New York.
He’s amazing. I can make all manner of household junk out of wood – but it doesn’t make a sound. Ed’s things come to life.
At the corner of Broadway and Johnson Place, in the playground of Woodmere Public School on Long Island, N.Y., a catalpa tree grew three stories high, Ed recalled. Always among the last trees to form leaves, it blanketed the ground with popcorn as the end of spring semester approached. On close inspection, each exploded kernel revealed an orchid-like form – creamy petals surrounding a magenta- and gold-flecked throat. In summer, the tree’s dense canopy of bright-green leaves, each shaped like a heart, offered shade and a backrest to readers. It littered the playground with long brown seedpods just as children began to dream about costumes for Halloween.
“In the 1960s, we all played under this tree,” he said. The living landmark had stood over the monkey bars even when his father was a kid at the same school.
The playground was closed when the school expanded its library in the mid-1990s. The authorities took down the tree.
“When I saw the tree down,” said Ed, “I went up there that night with my Chevy Astro van. My wife went…with me. We rolled the logs in.” His brothers Jimmy and Albert set their band saw mill in the yard and cut up the tree with help from Ed and their eldest brother, Joe. “From this catalpa tree I’ve made about 80 instruments so far,” said Ed. “It’s a little like black walnut in density. It rings like a bell and has this beautiful grain and is perfect for instrument making. It’s even great for violins. [Most] people will choose Bosnian maple, but this catalpa makes a beautiful sound for fiddles, for old-time music.” So beautiful that he made a model of Maybelle Carter’s 1929 Gibson L5 as a gift for Nashville-based bluegrass musician Molly Tuttle (the first woman awarded an International Bluegrass Music Association’s Guitar Player of the Year) in 2019. “I knew her from going to the bluegrass festivals,” he continued, adding that he has always loved the Maybelle Carter Gibson. He also made a cello from the catalpa for Madeline Fayette, who plays with the Orpheus Chamber Group (you can hear a performance of hers on the Maday catalpa cello here); her sister, Abigail, is a professional musician who plays a violin Ed made from Bosnian maple.
The arch top guitar Ed made for bluegrass musician Molly Tuttle, a model of Maybelle Carter’s 1929 Gibson L5.
Tuttle with her guitar.
The headstock of Tuttle’s guitar.
Catalpa back of Tuttle’s’ guitar.
Ed, 63, earns his living by making highly customized string instruments, from the daintiest of fiddles to the most sonorous double bass. To date, he has made some 350 of them; his repertoire also extends to viola dagambas and mandolins. Many of his customers know him from his time repairing and restoring antique instruments; in addition to work for well-known musicians, he performed basic sound adjustments to his customers’ preferences. “I’ll make [an instrument] play to the way they want to hear it and feel it,” he explains. “[All instruments] are affected by weather changes in the wood. Mostly people come here…because they know me, they like me.”
Ed used Bosnian maple for the back of this violin.
A vielle with the back and sides carved from a single piece of catalpa.
The top of the catalpa vielle.
His customers select their preferred wood, partly for looks but mainly for sound. Ed buys Lombardy poplar, a common wood for cellos and violas, from Italy. Most people who come to him for a classical instrument want flamed Bosnian maple for the back and sides, and spruce from Italy or Bavaria for the tops (i.e., the front). Some come to him for custom dimensions; it’s critical that the instrument fit the player’s body. Almost all want something “really cool that’s not commercial.”
One commission was a rebec he made for a client who wanted her instrument to resemble Rocinante, Don Quixote’s horse. A predecessor to the violin, used from the 13th-15th centuries, the rebec is carved entirely from a single block of wood, as you’d carve a spoon. Some customers ask him to carve a head at the scroll; several months ago, during the pandemic, he carved a John the Baptist head, complete with a beard and eyes looking to heaven for guidance. An upcoming job will have a dolphin instead of a human head. Once, a lady in Portugal commissioned an instrument with the head of a dragon. As Follansbee observed, these are musical instruments: they not only demand an artist’s skill in carving; they also have to sound good. Ed assured me, “I get ’em to sound nice.”
A customer taking curbside delivery of his new John the Baptist cello.
Detail, John the Baptist head.
The carving of Rocinante, with finish.
The Rocinante rebec, with case and bow also by Ed.
Back of peg box, viola dagamba.
For the past 2-1/2 months Ed has been working on a double bass for a teacher on Long Island who plays jazz. Ed carved the back from catalpa planks, though these didn’t come from his childhood tree. At 44″ long in the body and requiring two 3″-thick pieces, each 10-12″ wide, he needed something more substantial. That catalpa came from his friend Jimmy Koehler’s yard. “His tree is big enough to make double basses out of,” he said. Ed has carved the neck and scroll, and dovetailed the neck to the body. With luck, the piece will be ready for varnish in the next three to four weeks. He’ll finish it with a traditional violin maker’s varnish made with fossil amber (also known as Baltic amber), the same material used by Dutch masters in the 17th century. He cooks the amber with linseed oil and rosin for 4-5 hours, until it polymerizes – that’s the process that makes it dry – and colors it with pigments made from natural materials such as madder root and walnut husks, “pretty much the way it was done in the 1700s.”
Viola d’amore in a barn wood case.
The barn wood case.
Family
Ed, the second of five children, was born in Woodmere in 1957. He has lived there his whole life. Today, he and his wife live in the house where he grew up, a place his parents built in 1960 that’s less than a half-mile from the Woodmere Public School.
Ed (left) with siblings Johnny and Jane.Most of Ed’s family, when Ed and his siblings were kids. Left to right: Ed, “Papa,” Jane, Jim, Joe and Johnny.
Ed’s father, who was born in 1930, grew up in the house next door. He owned an auto body shop in Woodmere but was a lifelong woodworker who spent hours in a shop converted from a garage, building boats, carving wood and making furniture for his family. He always encouraged Ed and his siblings to join him in the shop and make whatever they wanted; Ed recalls making balsa airplanes. The only catch: They were not allowed to use power tools of any sort, because their father had lost four fingers on his left hand in a woodworking accident at the age of 16.
Another influence Ed mentioned is the traditional culture of Woodmere Bay (also cited on maps as Brosewere Bay), which was historically home to clam diggers and farmers. Along with many others who lived near the bay, his family had a bay house on stilts where they spent a good part of each summer. At a time when much of America was abandoning traditional ways of living for new conveniences, from electric washers to frozen dinners, and the nation’s evening ritual became relaxing in front of a black-and-white TV, these bay houses had no electricity; kerosene lamps provided light, and coal stoves generated heat. “Everyone did stuff by hand,” Ed said. Those summers made a deep impression. Sadly, the Madays’ stilt house was washed away by Hurricane Sandy, but its echoes linger in Ed’s cluttered shop, which he likens to Geppetto’s.
Another generation. Janet (Ed’s wife) with children Elizabeth and Eddy Jr. at the bay house.
After Ed came Johnny, followed by their sister, Jane, then brother Jimmy. Albert is the baby of the family. Everyone played the violin except Joe, who played banjo. Ed has played violin since third grade. Their mother worked at their school, first as a kindergarten aid and later as a library assistant. “She played folk guitar and sang songs around the house. At family gatherings everyone would hang out in the kitchen and sing,” said Ed.
His parents didn’t push him in any particular direction, which was nice, considering that he knew he wanted to be a violin maker from an early age. He made his first violin at 15, after three years of reading library books on the subject and experimenting with materials and techniques. In the mandatory meeting with his guidance counselor to discuss further education and possibilities for a career, he expressed his interest in making violins. “She didn’t know what to do with that,” he said. She suggested he should first learn a bit about business and talked him into studying accounting at Hofstra University.
He applied to Hofstra and decided to major in business, but flunked out of business after two semesters. “The courses I did really good with were music, English, philosophy, arts. Any of the arts: the humanities.”
Meanwhile, he had never stopped playing violin. His violin teacher, Olga Bloom (best known as the force behind Bargemusic, a floating concert venue under the Brooklyn Bridge), was one of his professors at Hofstra. She encouraged him to stick with music. He won a scholarship to play violin, which got him parts in chamber group sessions and playing in the orchestra pit for the theater department.
Throughout his time at college he built and repaired instruments on the side. Three or four nights each week he also played fiddle on stage in Long Island and the metro area, and sometimes in New York City – early style jazz and swing with The Uptown Radio Cowboys, bluegrass with the Jumbo String Band – sometimes working ’til dawn. It was the mid-’70s – a time, said Ed, when there was “a bluegrass wave.” He could see a future combining bluegrass and swing with violin making.
In the end, he didn’t graduate from Hofstra. He took a part-time job in the produce department of his local Key Food grocery store, where his work ethic made such an impression on his employers that they offered him the position of produce manager, a regular job with 40 hours a week and grown-up benefits. “I remember looking at the guy and saying, ‘No, man, that’s not why I’m here.’” A pivotal moment came soon after, while he was eating a slice of pizza on his lunch break. He spotted an ad in the Long Island Newsday for a scholarship at Molloy College, which had recently added a music department. “It always bothered me that I didn’t finish college,” he says. “I walked over to the payphone, put in a quarter and called.” They scheduled him to audition on violin. He won a full scholarship and graduated in 1984 with a degree in violin performance.
Within a month and a half of graduating, he found a job with Kolstein’s, a well-respected business that repaired and restored string instruments. Ed “did a lot of repair work,” much of it for musicians with household names. He met Percy Heath and George Duvivier, who played for jazz greats Coleman Hawkins and Sy Oliver, as well as more widely known stars such as Frank Sinatra, Judy Garland and Lena Horne. Beverly Peer, who played bass for such stars as Ella Fitzgerald, Sarah Vaughan, Barbra Streisand, Johnny Mathis and Bobby Short, was a customer. “He’d come over and stick a couple of bucks in [your] shirt pocket and say ‘Get yourself something nice for lunch.’ All these cool old guys would come in there. So I’ve always kept in touch with the Kolsteins.”
Still, Ed wanted to make violins. His friend Joe Tripodi, whose place Ed had taken at Kolstein’s when Joe left to open his own business, hosted quartet parties in his home once a week, where he and his friends got together to play Beethoven and Mozart. Joe had trained at the Cremona International School of Violin Making in Italy, where 17th-century master Antonio Stradivari had made violins; he was steeped in the Italian method. Around 1984 he offered Ed a job he couldn’t refuse – it was, said Ed, “a super-great opportunity for me to learn. Joe taught me a whole lot of cool stuff.” (Note the typical Ed Maday understatement.)
One of Joe Tripodi’s friends, Stan Schmidt, was a Chicago-based painting conservator. Because his clients were museums, he was seriously interested in original pigments used in the 17th and 18th centuries. Stan’s enthusiasm spread to Ed and Joe, who began to research historic Italian varnishes. Ed quoted a widespread belief to underscore the importance of finishes in string instrument making: “The varnish is the secret of the sound.” Stan showed them how to precipitate pigments and make varnishes as an artist would, rather than using methods common among furniture makers. Historically, Ed pointed out, varnish makers were a separate guild from violin makers. Thanks in good part to Stan’s encouragement, Ed’s varnish today is as historically accurate as possible.
“Joe was very anti-capitalist” in those days, Ed said. “He wanted everyone to be treated fairly. When repair work came in, he’d ask, ‘Who wants the job?’” Joe might take 10 percent of the cost of the job, but the rest went to the person who did the work. Ed appreciates the respect for workers inherent in this m.o. but said “it didn’t really work out. Joe wasn’t making any money, and nobody else was [either].”
Ed left Joe’s shop in 1990 and went to work at his childhood home. He’d always kept a work area there, routinely putting in 20-30 hours a week after his regular job. (He’s had his bench, a gift from a neighbor, since he was 12 or 13, and still uses it for carving.) He expanded the shop, and when his parents moved out in 1997, he and Janet bought the place and moved in. “Now,” he said, “the whole house is stuffed up with instruments and wood” – not so surprising when you consider Janet’s a cellist who gives lessons in their home. A devoted instructor, she teaches well into the evenings – from 2:30 in the afternoon to 9:30 or 10 at night in the school season. With the pandemic, however, “everything’s done through Zoom,” said Ed. “It makes it hard, because some of the younger ones can’t physically manage their cellos yet.”
Pandemic-protocol curbside pickup. Arch top guitar made for Nick Albanese.
Despite the pandemic, Ed’s business is thriving. He has six instruments on order after the double bass that’s currently on his bench; his customer has been talking for three years about hiring Ed to make the instrument. “All the musicians I know, they’re out of work. They’re taking on any odd jobs they can find to make money. Some of the greatest musicians. Around here, in New York, they have no work. The ones that would work in clubs, bars, little venues, that’s all out the window. [There’s] minimal work here and there, but not enough to make a living.” For college students who hope to make a living playing music in orchestras, hopes have dwindled. “It’s kind of depressing,” he said. “It’s not good for the music.”
As for that stash of catalpa from his beloved childhood tree, he says, “I have a lot of it. I don’t think I’ll ever get through it all, ’cause I’m 63 now.” Whether Ed uses it up or not, the playground catalpa lives on in the music brought to life through the instruments he makes.
Ed, Eddy and Janet.Elizabeth, Ed and Janet.
A recent picture of Ed’s mother with one of his instruments.
From the vantage point of 2020, it’s jarring to recall a time before you could Google the length of a human colon while taking a bathroom break, share shots via Zoom in real time with friends in another hemisphere or ask Siri for the latest update on the Kardashians. (Then again, why would you want to do any of these?) Has Facebook really been around for just 16 years? Instagram no more than a decade? In fact, the internet itself only became publicly available in 1991.
In the primitive age that preceded this era of often-superficial connection, woodworkers and their fellow artisans had other ways to communicate and show their work to potential buyers. Some published paper catalogs sent to thousands of prospective customers by U.S. Mail. Some bought ads in newspapers and magazines where they might also be lucky enough to have their products featured. Others displayed their work in what we now call brick-and-mortar galleries, in exchange for a cut of the price – often as much as 40 percent. But one of the most affordable ways to show and sell work was at art fairs and craft shows.
After a strong start to 2020, shows, conferences and in-person performances of all kinds have been cancelled due to the COVID-19 pandemic, demanding that those whose livelihoods depend on such events find new ways of teaching, entertaining and selling their wares. Given how challenging such pivots can be, Vicki and Lance Munn have found a silver lining of sorts in the timing of their unexpected retirement in late 2019. For 40 years, they’d supported themselves by making furnishings, from Japanese-style vases, wood-framed mirrors and wall-hung artwork to freestanding cabinets, desks and tables, all of which they sold at shows throughout the Midwest and on the East coast.
Vicki and Lance in 1972, before they began doing shows. (The photograph is water-stained.)
Lance and Vicki met in 1969. Lance, who’d been drafted, was stationed at Fort Riley, Kansas, where Vicki had a job in the post exchange. Lance was lucky to avoid deployment to Vietnam; he served in the States as a member of the military police. “The Army made him grow up,” says Vicki. “All of a sudden you’re not special. You get your head shaved, you wear a uniform. You’re only what you are inside, not the projected image others see.”
After completing his term, Lance moved home to Indianapolis to live and work with his parents, who were in the restaurant business. Vicki earned a degree in political science at Kansas State University-Manhattan while continuing to work part-time at the post exchange. She lived in her employer’s basement. (“At the time, I didn’t realize I was poor,” she says of the arrangement.) She graduated in 1971, packed up her belongings in cardboard boxes, shipped them to Indianapolis on a Greyhound Bus and took a plane to join Lance. Shortly after, they were married.
At first they each worked two jobs, a logistical feat considering that they shared a car – and it was more than 20 years old. Lance returned to college while working part-time and graduated with a degree in biological science from Purdue University. Meanwhile, Vicki worked her way up to office manager in her job at an electrical supply office. When she asked for a raise in keeping with her increased responsibilities, her employer told her the job was only worth the $100 a week she was already getting – not much on which to build a future. With no prospect of advancement, she gave her notice. That would be her last regular job until 2020.
While renting a house on the western outskirts of Indianapolis, they decided to put in a garden. They saved up for a Troy-Bilt tiller; once they’d bought it, they realized they owned a potentially valuable asset, so they ran a classified ad for tilling services in the local paper. Business took off, and before long they needed a pickup truck to move the tiller. “Now we’re in the hauling business,” Vicki remembers thinking. They added moving services to their repertoire and trucked junk to the recycling center for people who were clearing out garages. When winter brought a major ice storm that downed trees, blocking streets and closing the city, they invested in a chainsaw and worked to clear limbs.
Around this time a friend who’d moved to Hawaii sent them a gift of some puka-shell necklaces. Where others saw a cool bit of jewelry made of natural objects, Vicki and Lance saw opportunity: They invested in some shells and made their own necklaces to sell at art fairs. At one show they spotted some wooden planters backed with mirrors – another item Vicki suggested Lance could make. “We had tools,” she says, “because we did everything for ourselves.” The planters sold even better than the jewelry. That was their start in wood.
Their son, Peter Brian, was born in 1977, followed by their daughter, Kelly, two years later. It was time to look for a piece of property to make their own. They searched in Brown County, an area some 60 miles southeast of Indianapolis known for its forested hills and history as a home to artists since the early 20th century, but found nothing affordable. They looked on the outskirts of Bloomington, home to the flagship campus of Indiana University, which draws students and faculty members from around the world. Also unaffordable. From there they set their sights farther to the south and west, in Greene County, where for $40,000 they found a property of 50 acres “with an old farmhouse at the top of a hill and a garage that stood at a slant.” The owner was willing to sell on contract, which clinched the deal. They made the down payment in cash, because that was how people paid for purchases at art shows in the ’70s. “I think they thought we were drug dealers,” Vicki laughs. “We had no business sense at all.” It was 1979. Vicki was 29, Lance 31.
A major show in Indianapolis’s Broadripple neighborhood was coming up in May. They plugged their tools into an outlet in an old shed on their new property and worked in the yard to prepare. Shortly after, they had a 40’ x 40’ pole barn built for a shop. They still weren’t making furniture, but looking back, it’s clear they were headed in that direction as they ventured into simple wooden table bases topped with Italian tile. They learned about wood movement from their mistakes; before long they had to decide between making a fast buck and doing things right. “We read Tage Frid, we read Fine Woodworking, we read books,” Vicki says. “We never considered ourselves artists; we wanted to be the best craftsmen we could.” They named their business Viclan Designs.
Early on, thinking that a business should have employees, they hired a few to work in the shop. Before long they concluded they were chasing their tails. Having employees proved exhausting; as Vicki says, “it was like I’d gone through five divorces and 10 DUIs without ever having had any of them myself.” On top of that, Vicki and Lance were gone all the time; it looked like their children were going to be raised by a babysitter. It made more sense to let the employees go and do everything themselves.
They added more shows every year, packing up their booth and stock for sale and driving – first, to Ann Arbor, Louisville, Cincinnati and Toledo, in addition to selling at shows closer to home in Broadripple and at Bloomington’s Fourth Street Festival, then increasingly far afield. Things improved. “Lance and I together are such a good team,” Vicki says. “People would buy stuff from us because they liked us. People want to meet the artists. The internet is not the same as talking to the artists and touching things before you buy them.” When Peter was a baby, she put him in a crib under one of the tables in the booth, but having two small children at a show was too much, so Lance did some of the shows by himself while Vicki and the kids stayed home.
Special delivery. Lance carrying in a piece for a customer at the Des Moines Arts Festival.
As anyone who has tried to make a living by doing art and craft shows can attest, their schedule was grueling, their income totally undependable. “Shows are fickle,” as Vicki puts it. They always worked hard, but there were years when they made no money beyond basic expenses.
Vicki with fellow exhibitors enjoying mimosas on a Sunday morning, which she calls “an art show tradition among friends.”
Building the Business
They made improvements to the shop as they were able, starting with a loft for storage, then adding another 600 square feet at the back. Later they added 300 square feet more for lumber storage. In 1990 they built a new house to replace the dilapidated farmhouse. They’d started with antique equipment – a chain-fed rip saw from the 1930s, a ’40s overhead router – driving to auctions and buying what they could afford. Their first piece of new equipment was a wide-belt sander they purchased in the mid-1980s; they took out a loan to pay the $10,000 cost. For their anniversary around 2014, they bought each other a Powermatic band saw – an unusual anniversary gift, but they enjoyed buying things for the business because it made their lives easier.
The beloved Powermatic band saw. “I loved that beast,” Vicki says.“The cabinet was a custom order for a couple in Washington, D.C.,” she wrote when I asked about it. “They furnished their condo with our olive and smoke-dyed tiger maple pieces. Olive was one of my custom colors. We made a dining table for them. We delivered while doing a show in Bethesda, Md. We ate their first meal on the table with them.”
The more they learned, the more sophisticated their work became and their sales improved. Vicki traveled to Japan in 2000; Peter’s girlfriend, a Japanese-American, was teaching English there and invited her to visit. “It was my 50th birthday present,” she explains, adding that Lance took the opportunity to go fly fishing in New Zealand. During her month in Japan, Vicki happened on a thousand-year-old pagoda. “It was red,” she exclaims, which prompted her to wonder “Why can’t we do red?” They started to experiment with aniline dyes.
Red.Vicki says they sold this cabinet for use in almost every room of the house.
Experience had taught them the importance of having smaller, affordable pieces to sell at shows. “If you have an item that sells, that gives you the freedom to make other things that you want to.” For a while they made Craftsman-style picture frames. Vicki was drawn to the Japanese art of floral arranging called ikebana. Ikebana vessels became one of their business staples; she made them until she was sick of them, then kept on making more. She cut out the basic shape at the band saw, then moved to the edge sander. “I’d put on my headphones and step up to the edge sander and go “fifty dollars, fifty dollars, fifty dollars. I know a lot of our artist friends would say ‘how can you do that?’ And I’d say ‘it pays our phone, it pays our gas…’ When you’re selling something for $50 it’s an easier sale then something for $5,000. Pretty soon, as we got into the better shows, we could [afford to] make cabinets.”
Ikebana vessel with yarrow, daylily and garlic scape from the Munns’ garden.
As time went by, the Munns found they could sell more substantial pieces. “Mostly we looked at ourselves and thought ‘how can anybody pay that?’ But as [we did] the better shows, we always seemed to pick up someone who would buy more than one piece, and then they’d call and [ask for custom work]. We made things for people that they couldn’t find. Often in later years we would sell more by order than from the booth.”
In their booth, ready to sell. Fourth Street Festival, Bloomington, Ind., 2018.
Among the unusual features of their work are the wooden pulls they made for doors and drawers.
Pull options: smooth or gnarly.
Lance had made a pull like those on the olive-tiger maple cabinet (in the image with the band saw) for some doors in their house. “I always loved them,” Vicki says. “At first when we got into the cabinets, we offered two types of pulls…smooth and gnarly.” She notes that they “would invariably have the wrong pull on the cabinet the customer wanted in the booth,” a situation that will be familiar to most of those who build to order. “Finally, gnarly won out. [Making those was] a very dirty job on the bullnose of our edge sander. Lance did an excellent job of making matched sets of pulls. I was never able to get two the same.”
Business & Aging
Today Vicki is 70, Lance 72. For most of their years in business, Viclan Designs was organized as a sole proprietorship, but when Lance was old enough to qualify for Social Security, their accountant advised them to incorporate so that their joint income wouldn’t disqualify them for the Social Security they were due.
Vicki working on one of the biggest pieces they ever made, a walnut closet for a loft in Kansas City.
They finished parts of this cabinet before clamping, which Vicki says made things “very nerve wracking as we put it together.”
Lance working on the same cabinet. (For those interested in his excellent tool jacket, please look here.)
When I asked about economic downturns such as the Great Recession, which devastated many furniture makers, Vicki said they’ve always come through relatively unscathed. Some of their artist friends maintained that Vicki and Lance charged too little for their work, but as Vicki says, “We always felt we need to make a living at this,” so they made sure they had pieces that were all but guaranteed to sell.
The Munns’ granddaughter, Piper.
Having started with so little, they spent 40 years investing in their shop and business and were rewarded not just with higher income, but opportunities to grow as designers and craftspersons. With loyal customers who returned yearly to buy from them at shows around the Midwest and on the East coast, in addition to commissioning custom work, they were enjoying a successful season in 2019 and building up stock for the upcoming Fourth Street Festival – Vicki was a longstanding member of the show’s organizing committee.
In the small hours of August 5th, they awoke to the sound of someone banging on the front door. “We have no neighbors,” Vicki remarks, recalling the shock. It was the sheriff, asking “Does anybody live in that building?” He was pointing to their shop.
“The roof was already [falling] in,” Vicki says. A stranger who happened to be passing on the road a half-mile away had spotted the flames and called 911. By then it was too late – the building, the tools, the lumber, the completed pieces ready for the upcoming show and their two shop cats – all gone.
“Every woodworker’s worst nightmare,” Vicki calls this image.
The shock was devastating. They wracked their minds, trying to figure out what had happened. It was August; the woodstove had been cold for months. Nor had they been staining, she was relieved to realize. In their early days, when they worked in the garage at a rented house, they used Danish oil; after working late one night they’d dumped the rags in their garden cart and pushed it out on the driveway. The only thing left of the cart the next morning was the wheels. After that, they’d always been extremely careful with finishes, storing rags in a firmly shut can and finishes in a metal safety cabinet. An inspector suspected the fire had started in the electrical wiring.
Although they’d insured the shop in their early years, the cost of coverage had gone through the roof. First it was $4,000 a year, then $5,000. Pretty soon the premium had increased to $10,000, partly because they heated with wood and used solvent-based finishes, partly because their location was so remote and the local fire department was all-volunteer. They’d decided they would just have to be careful.
Friends organized a fundraiser. “That saved us,” says Vicki. “It enabled us to pay off our bills. We had just gotten lumber on Friday, a delivery of cherry, and the fire was Sunday.” Not only did they still have to pay for that lumber; they also had to return deposits to customers who had commissioned pieces to pick up at upcoming shows – Cherry Creek (in Colorado) and Ann Arbor (in Michigan). “We had some customers who wouldn’t even take their deposits back,” she says, her voice breaking. (Among them were the patrons for whom Vicki and Lance made the olive-tiger maple cabinet in the photo of the band saw.) “It makes you feel good about yourself and thankful for other people.”
“We lost our cats, our bicycles, our kayaks. And all of the little things. We paid off our bills, returned our deposits, and got a grant from CERF (the Craft Emergency Relief Fund) and bought tools.” The maximum grant available through CERF is $3,000. “To us it was $3,000-worth of tools. We didn’t have that money.” This time, they bought smaller tools – a Festool sander, a Domino mortiser, a track saw – that enable them to work on projects around the house, but not the kind of furniture they used to make.
Their daughter offered Vicki a part-time job in her medical office to help her parents make ends meet. They also receive some Social Security income. “We’re not doing anything great, but we’re happy. We’re pleased to have more time for our granddaughter, Piper,” Vicki says, adding “we miss the shop.”
Bundles of joy. Tuck (left) and Kiki shortly, after their adoption.
After decades of not having a dog because they were on the road for so much of each year, they adopted a couple of Labrador puppies, Kiki and Tuck, in July.
Growing up. A more recent portrait.
They took down their website, because most of their inventory was destroyed. “We were in shock for a long time. Then came COVID. But life is getting more normal. If it weren’t for the fire, we’d still be working in the shop…. We have just a few things left that we are showing at By Hand Gallery in Bloomington. Basically, we are starting a new life in our seventies.”
Heading home from a show (with bike on front of truck).
Editor’s Note: Apologies if you received this post twice. We had some technical problems with this entry (our fault and not Nancy’s).
In her profile on the Brigham and Women’s residency alumni web page, Dr. Ouida Vincent had some fun with the pro forma question “DO YOU HAVE A FAVORITE MEMORY FROM RESIDENCY?”
“Spending the night out with co-residents at the ’70s disco,” she answered, punctuating her response with a single word: “Polyester.”
This disarming response will come as no surprise to those who know Ouida, whether in person or from Instagram, where her warmth, humor and sense of adventure are on regular display. “Headed to Handworks by way of MSP,” she wrote in May 2017. “Please say hello… I’ll be the BWWDL” – as she’d previously described herself, the “BLACK WOMAN WITH DREAD LOCKS” – because (let’s be real) how many Black women (or men) with dreads would you typically expect see at a gathering of hand-tool woodworkers in rural Iowa?
With her Dutch tool chest in her shop.
When we spoke, on a crisp Saturday morning this fall, she’d just returned from delivering sourdough cinnamon rolls to her mother. It was a short walk up the hill by her house; she was still in her pajamas, under a Carhartt jacket.
Along with thousands of others, Ouida (pronounced WEE-da) took up sourdough bread baking in April, when the pandemic prompted so many to plunge themselves into baking that stores could not keep yeast on the shelves. It wasn’t her first experience with baking; at Cornell she did a medical school rotation on the Navajo Reservation in 1989, staying with a family who baked wholewheat bread or cookies every day. Inspired by their example, she took up baking herself when she returned to med school. Although her first few loaves were “like hubcaps,” she kept at it and quickly improved. She baked every weekend until her professional work became too demanding.
Ouida approaches sourdough baking with the analytical rigor of a scientist and the enthusiasm of one who bakes for love, not money. Her Instagram feed is full of boules and batards – some whole, some sliced in half to reveal herbs, olives or “crumb.” An early September entry that shows the kind of springy texture I can only dream of producing reads like notes on an undergraduate’s experiment:
“[W]hen I want to check oven spring, I look at how the holes are oriented and if the entire loaf from bottom to top was involved in ‘spring.’ You can get three patterns[:] no spring (dense loaf) that may or may not have risen any, spring primarily on the outside of the loaf with a dense (yet hopefully done) interior and spring that involves the whole loaf. The holes will be elongated in the direction of spring and will glisten.”
Note the measurements. Clearly the work of a scientist.
She brings the same studious curiosity to woodworking. Ouida sees a piece of furniture she likes and figures out how to build it. Her office and home are furnished with pieces of her own making. And when she decided a proofing box would be a boon to her sourdough baking, she puzzled out what it would take to fabricate one.
Ouida’s proofing box with a loaf in progress.
These days, Ouida, whose day job is clinical director of a hospital on the Navajo Reservation, is “in a mask 10 hours a day, five days a week.” Anyone who pays attention to national events will be aware that Native Americans have been affected terribly by Covid-19. Ouida adds, “Even when there is a vaccine, I will wear my mask (even after getting the vaccine). This is about public health.”
Ouida was born in Nashville, Tenn., the fourth of five children. When her mother and father married, her father brought three from a previous marriage and her mother brought her; they had one son together. Her name is common in the South. “My mother told me that she heard the name and wanted me to be remembered, so she gave me the name.” Then comes the zinger: “You can imagine what kids and substitute teachers did with [it].”
Ouida and her little brother.
She can’t remember a time when she wasn’t fascinated by making things and figuring out how to fix them. Her older brother David was “a real Mr. Fix It” from the start, Ouida says; she followed him around and learned from his example.
After her parents split when Ouida was 10, her mother moved Ouida and her younger brother from one place to another, wherever she could find work, usually in college financial aid offices. Ouida would have signed up for shop class in school, but as a girl born in 1963 she wasn’t allowed to. That changed when her family moved to Virginia Beach, Va., in 1976; she enrolled in shop class and small engine repair. She and her classmates learned to strip down and rebuild two-stroke and four-stroke engines, restoring them to working order; they also had to frame the corner of a house, complete with functioning plumbing and electrical service.
When they moved to Alabama in 1979, Ouida found herself barred from shop class once again. Undeterred, she decided to go ahead and build things on her own, though she found that was more easily said than done, with few tools and no shop. While working on a body for an electric guitar she asked the shop teacher at school if she could use the band saw. He asked her to prove she knew how – a challenge she met in short order. He gave her permission to use the shop facilities when classes weren’t in session. She’s been building ever since.
Given her facility for learning new skills and diagnosing problems, it’s not terribly surprising that Ouida, who excelled academically, found her way into medicine. She graduated from Cornell Medical College in 1990 at the age of 27, then did a residency at Brigham and Women’s in Boston. “My uncle was an Ob/Gyn. It was really the first medical career I was exposed to. I was briefly attracted to general surgery, but the general surgeons I was exposed to seemed not to have personal lives. I was ultimately attracted to the combination of surgery and diagnostic medicine that obstetrics and gynecology offers.”
She originally hoped to do a medical student rotation in Alaska, but when she inquired, she learned that all rotations there were filled – she would have had to apply at least a year in advance, rather than a few months ahead of the starting date. “When I walked in to talk with one of our deans, she was opening a letter from alumni who had taken jobs in Shiprock, N.M. They had space for students, so I went. The year was 1989. I fell in love with the medical community and knew I wanted to return,” though she adds “I didn’t plan on making a career out of it.”
In 1998 she moved to Gallup, N.M., and became Chief of Obstetrics and Gynecology. When her real estate agent heard about her interest in woodworking, she mentioned there were classes at the local branch of the University of New Mexico. Ouida signed up for a course in cabinetmaking. The college had a well-equipped machine shop, but no hand tools. As she deepened her experience of working with machines, she learned another valuable lesson – “the frustration of power tools!” Even though the college had a full-time staff person charged with repair and maintenance, “there was always a machine down.”
Ouida’s work responsibilities grew, leaving her with less time for classes, yet she continued to pack in as much woodworking as she could. One of her early projects was an 8’-high x 3’-wide media cabinet. Another was a hutch based on an article in Fine Woodworking; it’s in her office today.
In 2006 she bought a property in Colorado, attracted in part by a dilapidated barn on the site. “This is my woodshop,” she remembers thinking when she first saw it. Termites and rain had done their worst; contractors she called for estimates to rehabilitate the structure said it wasn’t worth saving, that she should build something new. “But I wanted to work in a barn,” she says. Eventually she found a contractor who was willing to fix it up for her.
The barn shop at dusk.
Ouida slowly taught herself to use hand tools. She learned a lot from Chris Schwarz’s videos on hand tool basics and watched the Popular Woodworking series “I Can Do That.” She made a desk of ambrosia maple and cherry for a friend; the hand-cut dovetails were “so gappy that I made the gaps the same size and backfilled them with filler of a different color.” She persevered and improved. The same went for sharpening. “The first time I sharpened a plane blade it took six hours,” she says. But she found the more she worked in hardwoods, the greater her appreciation of the need for sharpening and the better at it she became. In the end, she says, “the wood became my best teacher.”
Around 2011 she made some shop stools based on a video by Mike Siemsen. When “The Anarchist’s Design Book” was published, she built one project after another from it – a boarded bookcase, staked desk (now in her office), six-board chest and staked chair. “I would have made more from that book,” she says, “had Peter Follansbee not published his book and completely derailed my life! I’ve literally done nothing but carve since 2019.”
Evidence of obsession.
Ouida is well aware of the sacrifices her mother made as a single parent. She also deeply appreciates her maternal grandmother’s support, calling her “a constant figure in my life until she passed away in 2001.” She cites one incident in particular, which culminated in the United States Supreme Court case NAACP v. Claiborne Hardware, to illustrate the impression her grandmother Dolly made.
Dolly Thompson was from Mississippi and had a ninth-grade education. “It was in the Jim Crow South,” Ouida points out by way of context. Even though the population of Claiborne County, where they lived, was majority Black, all the political seats were held by White people. Her grandparents owned a funeral home and were solidly middle-class. But when they traveled cross-country to attend mortuary conventions, they always had to think about where they’d be allowed to stay at night.
It was common in that time and place for Black people to be called names (if their presence was even acknowledged) and forbidden to use public restrooms or sit at lunch counters. Tired of being treated as second-class citizens when they were upstanding members of the community, Ouida’s grandmother (her grandfather died in 1962) and many of her fellow community members, working with a local chapter of the National Association for the Advancement of Colored People (NAACP), decided to “talk with their dollars.” They organized a boycott of White-owned businesses, setting up a supply house of their own called Our Mart to keep fellow citizens supplied with hardware, food, clothes and other everyday needs. They funded the project by selling shares.
Ouida’s maternal grandmother, Dolly Thompson.
Several of the White-owned businesses joined forces and sued for damages – in a majority-Black county, their businesses couldn’t survive without the now-missing income. When the Mississippi Supreme Court ruled in the White businesses’ favor, Ouida’s grandmother and her fellow boycotters took the case all the way to the United States Supreme Court, which ruled in favor of the NAACP.
The whole thing, she notes, came about “simply because that group of people wanted better treatment.” Although this was her grandparents’ experience, Ouida understands it’s not that far removed from our own time — she belongs to the first generation to grow up outside of Jim Crow. And it’s easy to see how Ouida, with these determined and hardworking role models, became the kind of woodworker who doesn’t flinch at challenges, but sticks at a task until she has mastered it, having lots of fun along the way.
Summing up our conversation, she reflects that “the reason I’ve continued doing [woodworking] is the stimulation it provides.” She trained as a surgeon, but her work for the past several years has been in administration. She misses the contact with tools and materials. Bread making helps fill the gap; woodworking goes even further. “Now I get to hold instruments in my hand that use fine motor skills., similar to using a scalpel,” she adds. No wonder she can’t stop carving.
A twisted Ligustrum sinense. This Chinese privet has the status of a Champion Tree in the U.K. It’s found at Thorp Perrow Arboretum, Bedale, North Yorkshire, and gained its Champion status through being the tallest and largest specimen in the country. In addition to these characteristics its status as a champion is surely derived from its most notable feature being the remarkably twisted trunk thought to be caused by a systemic fault.
I first learned about the Twin Oaks Community while working on “Cut & Dried” with Richard Jones. We needed an index. Members of Twin Oaks, an intentional community in rural central Virginia, make their living, in part, by indexing books. Additional income is generated by making hammocks and furniture and tofu, and seed growing. The Twin Oaks Community, comprised of about 90 adults and 15 children, are income-sharing. Members complete about 42 hours of business and domestic work a week, and in return receive housing, food, healthcare and personal spending money.
Rachel Nishan from Twin Oaks responded to my indexing query, and we agreed to work together. Indexing a technical book such as “Cut & Dried” is a rather monumental task, and just thinking about it made my eye twitch. Yet Rachel approached the project without an air of stress, asking detailed questions about tree types, specificity and British spellings. Throughout our correspondence one sentence has stayed with me, years later: “… a more technically-inclined reader could want to look through the index in a variety of different ways, so I have tried to be pretty redundant, which is the kindest for the user of the index.”
“Kindest for the user.” I think that’s the heart of bookmaking, no?
Richard and I sent hundreds of emails to each other while working together to turn his years of work into book form. And all of that correspondence, from image selection to epsilon size, was written with Rachel’s not-yet-said phrase in mind: kindest for the user.
I was nervous to begin work on this book. Honestly, I thought the content would be too technical for me to understand. But then I read it. And realized Richard used his genius to transform his scholarly work into easy reading. And Rachel made topics within the text easy to find. And Meghan designed the book to be easy on the eyes. All with kindness in mind.
Many woodworkers are initially reluctant to study trees in detail fearing the subject is dauntingly heavy. Whilst it’s true the subject can be studied with scientific precision it’s really only necessary to get to grips with the main elements to gain a firm basic knowledge. Wood isn’t created with the needs of the woodworker in mind. The creation of wood is necessary for trees’ survival. We simply use what nature provides. Understanding the original function of wood helps woodworkers use it sympathetically and successfully. One example of useful basic knowledge described earlier is to understand the essentials of Latin scientific classification resulting in precision and clarity in any discussion of the subject.
All trees are members of the plant family. Specifically, they are all spermatophytes meaning they are seed-bearing plants. Trees are generally characterised as being perennial seed-bearing vascular woody plants with a root system and (ordinarily) a single trunk supporting a crown of leaf-bearing branches. With exceptions (see mention of the Arctic willow, Salix arctica, earlier) they normally reach a minimum height at maturity of five m (15′) and survive for at least three years.
This basic classification then breaks trees down into two distinctive types – the angiosperms (covered seeds) and the gymnosperms (naked seeds). Alternative names for these two groups are hardwoods, deciduous or broad-leaved trees (angiosperms), and conifers or softwoods (gymnosperms). The terms hardwood and softwood can be misleading as not all hardwoods produce hard wood, e.g., soft balsa wood is the product of a hardwood tree whereas yew is hard and comes from a softwood tree.
Figure 3.1. Trees increase girth by adding growth rings annually. They increase in height by adding new growth at the tips of branches. Roots and root tips grow in the same manner.
Typical of deciduous trees in temperate climates is the loss of leaves during autumn as the tree loses vitality followed by a dormant winter period. As usual there are exceptions where many of the hollies (Ilex spp.) retain their spiky and waxy leaves throughout the year. Spring, with its longer daylight hours and warmer weather, heralds a new period of rapid growth with the emergence of new leaves, flowering and reproduction. This is not true of all hardwoods in all climates. Many equatorial living hardwoods are able to grow all year round and may never lose their leaves en masse. With these trees the cycle is continuous as old leaves reach the end of their useful life to be replaced by new ones.
Figure 3.2 . Dendritic (deliquescent) growth pattern of broad-leaved trees. The main trunk branches and rebranches.Figure 3.3. Excurrent form of coniferous Japanese larch. A single bole or trunk with subordinate branching. Larch is an exception to the rule because it loses its needles in winter. In this managed forest, juvenile Sitka spruce have established themselves between the planted larches. Dalby Forest, North Yorkshire, England.
Angiosperms (deciduous trees) from all climatic conditions have a characteristic growth pattern. Their form is deliquescent or dendritic, meaning there is branching and re-branching of a main trunk.
Gymnosperms (coniferous or evergreen) trees typically retain their leaves throughout the year, with larch being one exception to this trait. Their form is generally excurrent – the main trunk rises singly with lesser sideways branching. Broadleaved trees usually have large, relatively fragile, blade-like leaves and, to prevent dehydration of the tree resulting from their retention, they are lost before winter. Conifers on the other hand typically are able to resist dehydration because of their tough, needle-like waxy leaves, which stay on the tree through all the seasons. As with tropical hardwoods discussed earlier they lose leaves and replace them all year round. However, I’ve noticed even the much-despised fast growing leylandii (Cupressocyparis x leylandii) planted in my back garden by a previous owner loses more leaves in the winter than in the summer. Leylandii are, in truth, a very attractive tree grown where they have space. They grow very swiftly and are really too large in small British gardens – they rapidly exclude light and dominate these small spaces.
Figure 3.4. Scots pine (Pinus sylvestris). Needles (leaves) and seed cone. In common with broad-leaved trees conifers can be identified by a combination of factors – general form, bark, flowers, seeds and leaves. Scots pine needles, for example, occur in pairs, are bluish-green, twisted and about 50 mm (2″) long. They survive about four years before turning brown and dropping as a pair. Cones vary in size between 25 mm to 60 mm (1″ to 2-1/2″) in length and are usually rounded. The bark is distinctive being orange and flaky.
In common with hardwood trees living in cool temperate climates, evergreens have a dormant winter period.
Tree growth occurs in just three places. The first two are the tips of the branches and roots, which increases the tree’s height and the spread of the crown along with the range of the roots. The third place where growth occurs is in the girth of the trunk, branches and roots by the addition of an annual growth ring. Meristem or meristematic tissue refers to the growth tissue in trees. The growing tips of twigs and roots is the apical meristem. The lateral meristem is the cambium layer adding girth to the tree’s structure.
The cells produced by meristematic tissue, whether they are leaves, flowers, bark or wood, are largely of cellulose. Cellulose forms strong and stable long chain molecular structures. This, along with the lignin bonded with, or to it, is what gives wood its strength. Lignin is the “glue” holding wood together and is a complex mixture of polymers of phenolic acids. Lignin forms about 25 percent of wood’s composition and becomes elastic when heated. It is lignin’s flexible plastic property allowing wood cells to rearrange themselves that woodworkers use to their advantage during steam-bending wood into new shapes.
The majority of cells making up a tree’s structure are elongated longitudinal cells. Their long axis runs vertically up the trunk (and along the branches and roots). Some of these cells are short and stumpy and others are long and slender. The vascular function of the newly formed longitudinal cells is to conduct liquid raw essentials up the tree to the leaves and processed sugary food down the tree to nourish it. Spread through the wood are rays or medullary rays. These ray cells are also elongated but their long axis radiates from the centre of the tree toward the bark. They are stacked one upon the other throughout the length of the trunk in slender wavy bands.
In many wood species the rays are invisible to the naked eye but in others, such as numerous oaks and maples, they are usually highly visible because the groups of cells are large. Some ray cells – the parenchyma – store carbohydrates for use in cell development. The other primary purpose of the medullary rays is to transport nourishing sap toward the centre of the tree.
3.1 Log Cross Section From the outside there is the outer bark (see figure 3.6), which is a protective insulating layer against weather, animal, fungal and insect attack. The bark has millions of tiny pores called lenticels through which necessary oxygen passes into the inner living cells beneath. In polluted atmospheres such as cities the lenticels clog with dirt. London plane (Platanus x hispanica) is well suited to city life because it sheds its bark regularly, exposing clear lenticels. The bark of all trees flakes off as the girth gets bigger.
Figure 3.5. Medullary rays in European oak. On the left they are visible as light-coloured flaky patches – the sought-after quartersawn oak figuring or “silver grain.” To the right where the horizontal bands of end grain show the rays are visible as thin, light-coloured vertical lines. The centre of the living tree in this example is toward the bottom of the photograph.
Inside the outer bark is phloem, bast or inner bark. The phloem is produced by the cambium layer and is a soft spongy liquid-conducting vascular tissue that carries processed food – sugary sap – from the leaves to the rest of the tree.
Figure 3.6. End section view of small yew log. Identifying the most significant structures visible to the naked eye.
Beneath this layer is cambium – the lateral meristem (growing tissue) that adds girth to the tree. The cambium is a slimy layer only one cell thick. These cells divide constantly when the tree is active. The cambium produces not only phloem towards the outside but, towards the centre, it produces xylem.
Xylem has two major functions. As sapwood it conducts water and minerals from the roots to the leaves. Sapwood contains both live tissue and dead tissue. Dead xylem, the heartwood, is the trees’ structural support. The longitudinal cells described earlier are organised to form water- and nutrient-conducting tracheids in gymnosperms or conifers, although some hardwoods also contain tracheids. In angiosperms (broad-leaved trees) the order is different. Vessels, which are continuous tubular structures, form a pipeline from the root tips to the leaves rather akin to drinking straws bundled and glued together. (Note, though, the comment I made about some hardwoods also containing tracheids.) In oaks, for example (see figure 3.7), the naked eye easily picks out the initial spring-laid vessels or pores. In other tree types magnification is required. Sapwood is often attacked by food-seeking life forms such as fungi, insect and animal life.
As sapwood xylem ages it loses its vitality through the loss of the living protoplasm within the cells and turns into heartwood. In some species the transition between living xylem and heartwood is abrupt and clearly visible as seen in the yew cross section at left. With others it is hard to distinguish between sapwood and heartwood. The sapwood can remain as living protoplasmic cells for several years but this period varies from species to species, and even within trees of the same species. The yew sample at left shows newly laid sapwood that took about 8 or 12 years to convert to heartwood.
Figure 3.7. Close-up of European oak end grain showing light-coloured medullary rays and spongy, adsorbent, open-pored spring growth and denser less-porous late growth – European oak is a ring-porous hardwood.
Heartwood is the column of xylem supporting the tree. It is dead because it has lost its active protoplasm. Whilst outer layers of the tree are intact – protecting the heartwood nourished by foodstuffs transported to it by the medullary rays – it will not decay. Heartwood is usually, but not always, distinct in colour from sapwood. Extractives cause the colour change. Extractives are trace elements imparting various combinations of characteristics to heartwood, such as colour, fungal- and bacterial-resistance, reduced permeability of the wood tissue, additional density of heartwood, and abrasive deposits.
Tyloses are bubble-like structures that develop in the tubular vessels of many hardwoods during the changeover from sapwood to heartwood. Tyloses block the previously open vessels, preventing free movement of liquid. Red oaks form very few tyloses whereas white oaks produce many and this explains why white oaks are preferred for barrels. It’s possible to blow through a stick of red oak submerged in water and create bubbles. Whisky distillers are well aware of the “Angels’ Share,” which is the part of the spirit, usually about 2 percent, that evaporates through the wood of the oak barrel (Whisky Magazine, 2008).
Growth rings are the result of the cambium layer adding new tissue year upon year. The cambium layer (in temperate climates) becomes active in spring, reacting to chemical signals produced in the tree brought about by warming temperatures and longer daylight hours. During its active period the cambium layer adds open, fast-grown porous tissue to cope with the rush of water and minerals required of the freshly opened leaves. As the summer approaches and the initial high demand for food subsides, the cambium lays down denser, harder latewood, which adds strength to the trunk and branches.
At the centre of the tree cross section is the pith or medulla. The pith is the small core of soft spongy tissue forming the original trunk or branch.
3.2 Gymnosperms & Angiosperms – Differences 3.2.1 Gymnosperms Gymnosperms (conifers, softwoods) are simpler in structure than angiosperms. Gymnosperms evolved earlier than angiosperms and have some distinct structural characteristics. More than 90 percent of the wood’s volume is made of tracheids. Tracheids are long fibrous cellulosic8 cells approximately 100 times longer than their diameter. They range between about 2 mm and 6 mm (about 1/16″ to 1/4″) in length depending on the species.
The two main functions of tracheids are as structure for the tree and as conductors of sap – nourishment. Tracheids conduct liquid food up the tree after the living protoplasm has left. Water and minerals pass upward to the leaves from one tracheid to the next via osmosis. Osmosis is the process where liquid from a high water (weak) solution passes through a cell wall into a low water (strong) solution. In softwood trees water and minerals move upward from the roots initially through upward root pressure created by soil-borne water migration into the root tracheid cells. Secondly, there is also transpirational pull created by water evaporating from the leaves. This method of conducting foodstuffs is distinctly different to the method used in broad-leaved trees described later.
The cambium layer lays down different forms of tracheids at different times of year. In the spring, the tracheids laid down are thin walled with a large diameter and are lighter in colour. Late-growth tracheids are dark coloured, have thicker walls and a smaller diameter. The early-wood tracheids with their thin walls are better at conducting liquid than the later thick-walled tracheids. Both will conduct water, but a tree needs structure as well as the ability to transport liquid – there is a necessary balance struck between the two functions in tracheid cell structure.
A distinctive characteristic found in some gymnosperms is resin carried in resin canals. Pine, spruce, larch and Douglas fir have resin canals. These timbers have a characteristic scent when worked, and the resin can cause bleeding problems under paint and polishes. One way of setting the resin solid to reduce bleeding problems is to raise the temperature of the wood during kiln drying to 175º F for a sustained period. Genuine gum turpentine is a product of the resin from Southern yellow pine, a tree of the North American continent.
Medullary rays are narrow in conifers and invisible to the naked eye, so to see them it’s necessary to mount thin wood samples on a slide for examination under a microscope.
3.2.2 Angiosperms Hardwoods are more complex than gymnosperms. There are a number of specialised cells present in angiosperms absent from gymnosperms. For instance, the means of conducting liquid foodstuffs up and down the tree in nearly all cases is through the vascular tubular vessels. This is distinctly different to the liquid-conducting tracheids of conifers. The vessels in angiosperms form a bundle of pipes encircling the tree. The fibrous tracheids of hardwoods are much smaller than they are in conifers and because of their thick walls they are not well suited to conduct liquids. Unlike the softwoods, the rays of deciduous trees are often easily visible, e.g., in oaks, sycamore, maple, beech etc. Resin canals are rare in angiosperms, but some tropical plants such as the rubber tree produce gum and have gum ducts.