We have a batch of chore coats up for sale in our store, just in time for the holidays. These American-made coats are the last ones we’ll be offering in the Japanese cotton. Our next batches will be in American bull denim. (The price, color and sizes will all be the same).
This is the coat I wear every day in the shop and adore. It breathes and moves quite well. And it takes a beating. Mine is starting accumulate the dust and scuffs a working garment earns. And this coat can take it.
Custom buttons.
Plus, the details on this coat are great – the Lost Art Press buttons and the embroidered interior patch are subtle touches.
Order now – this isn’t a big batch. And we concede that we’re kind of nuts for offering this coat at this price. An American-made coat with these details is typically $200 more.
English oak coffer; 16th century. (Image from Wiki Commons, public domain.)
The once ubiquitous coffer (from the Greek “kophinos” – a basket; later from the French “coffre” – a chest) was also referred to as a “strong box” – because it was. (Later the term coffer would refer to an institution’s financial reserves.) This stout, often highly ornamented, chest reached its pinnacle of design and construction in the mid 1600s and was likely the first, and perhaps the only, piece of furniture that a commoner family might own. Likely used every day as a bench, its primary purpose was to keep the family’s valuables safe and private. Its thick oak walls and lid could often even keep its contents safe from a fire.
Accurate drawing of a similar 17th century English chest (by John Hurrell, published in 1903).
For George Walker and me, what is truly fascinating about these coffers is that they clearly demonstrate the traditional, artisan design process we have described in excruciating detail in “By Hand and Eye” (and decidedly less excruciatingly in “By Hound and Eye”).
For those unfamiliar with this process, here it is in a nutshell: Unlike modern builders who think primarily in terms of measurements to an external standard such as inches or centimeters, pre-industrial artisans took their cues from the builders of antiquity and thought more in terms of proportions. They would start by selecting a simple rectangle of harmonic proportions (literally from the audible harmonic musical scale) to govern the overall form. For example, the front elevation of height-to-length were commonly ratioed at 1:2 (an octave); 2:3 (a perfect fifth); 3:4 (a perfect fourth) or 3:5 (a perfect sixth). Within this rectangle they would select the span of some prominent element of the structure to act as a module (an internal index measurement often based on a element of the human body) and then tie all the other details proportionally to it.
The coffer is a perfect example of this ancient design process: a straightforward layout based on the geometry of a cuboid defined by simple whole number ratios of height, width and depth. Like the proportions embedded in the design of Grecian columns (which deeply influenced the design methodology of the joiners and cabinetmakers of the 17th and 18th centuries) the designer of this coffer clearly used the width of the chest’s leg in the front elevation as the “module” for the design. (The Greeks used the diameter of the base of a support column’s shaft, which happens to be the span of the human body, as the module for all the other elements of the temple.) We encourage you to print out the above drawing by Hurrell, take a sharp pair of dividers, set it to span the width of the leg (we label it “M”) and go exploring with us:
The first thing we’ll discover is that the height of the leg (to the underside of the lid) is exactly seven times its width (again, the module for this design). By eye, it looks like the length of the chest may be twice its height. When we step the module between the outside of the legs, however, we don’t come up with that nice whole-number ratio. On our second shot at it, we discover the lid from edge to edge is a precise 14 modules long. So there’s our 7:14 ratio – or to simplify 1:2. Which is a perfect octave harmonic, and a common choice for the coffers of this era (and later for highboys in their vertical extension).
Further exploration reveals that the mid-stiles and bottom rail are also a module wide, as is the height of the carved inscription of the date 1689. If you continue poking around, you’ll unearth all manner of modular-indexed relationships buried in the intricate geometric carvings. Be aware that the spans and radii, if not exactly a module-length, will be a whole number fraction above or below that length. For example, the module (plus a third of the module) serves as the spacing for the positioning of the lower rail from the baseline as well as the width of the top rail.
As in the ancient temples of Greece, every single element of this coffer enjoys a whole-number relationship with each other – and with the overall geometric form. As such, you can scale this piece of furniture up or down by simple changing the span of the module – no measuring to numerical dimensions is necessary – just an adherence to the ratios.
Now let’s explore the design of this coffer’s frame-and-panel lid. We were excited to discover how some anonymous 17th-century artisan made clever use of the module to add subtle, eye-pleasing asymmetry to the layout. Before you see how they did it (below), try to discover it for yourself. We find this sort of thing fun, and we bet you will too.
So here’s what we found: The module is utilized in four different ways: For the middle frames, it defines its overall width; for the hinge-side frame it defines its width, but it does not include the lid edging; for the end frame it does include the edging; and for the latch-side frame the module defines its width from the inside of the edging to the edge of the bevel next to the panel. Subtle, but just enough to make the design lively to the eye.
For your further entertainment, below are a couple more of Hurrell’s drawings of 17th-century English coffers for you to print out and explore. To see what we unpacked with our dividers, check out our blog at www.byhandandeye.com. One hint/reminder: The module for each of these designs is the width of the leg.
To learn more about the construction and carved ornamentation of these traditional coffers (also called a “joined chest” in America), you can do no better than to watch Peter Follensbee’s video “Joined Chest” available from Lie-Nielsen here or to read “The Artisan of Ipswich” by Robert Tarule, available from John Hopkins University Press here.
I suspect that many of you have heard the Rob Hanson of Evenfall Studios lost his shop and all his possessions because of the recent wildfires in California. If not, here’s the story.
All of us at Lost Art Press and Crucible Tool have agreed to run a raffle to help raise money for Rob and his wife to help rebuild their lives. The prize is the absolute last copy of our “By Hammer and Hand” letterpress poster. We found this final copy recently in our basement in a stack of miscellaneous bits of paper. I set it aside for something like this.
Here is how the raffle works.
Donate $20 directly to Rob via his PayPal link. Please note that we are not collecting any money ourselves. This money goes directly to Rob.
When you receive your email confirmation from PayPal, forward that email to fire@lostartpress.com. Every $20 you donate gets you one entry in the raffle. Donate $40 and you have two entries in the raffle. Donate $60 and you have three, and so on. Yes, it’s OK if you are outside the United States for this.
On Dec. 9 at noon Eastern time, we’ll select a winner via a random-number generator. We’ll send the poster to that person, and I’ll personally pay for the postage.
And that’s it.
Thanks in advance for helping out a fellow toolmaker who has suffered an incredible tragedy.
Here’s a tip from Raney Nelson at Crucible Tool. When we make our lump hammers we need to cut the excess wood above the eye after the handle and head have been wedged together. Typical flush-cut saws are too slow for production work. And they are usually so thin that they kink easily.
So Raney took an inexpensive Ryoba saw from the home center and removed the set with a few swipes of a sharpening stone.
Today I had a ton of tenons to flush and decided to do the same to one of our hardware-store Ryobas that is not quite good enough for fine joinery. I removed the set using a DMT diamond stone (the red one). It took about five swipes on each toothline.
I was concerned that the diamond stone wouldn’t work well stoning the impulse-hardened teeth (which are file-hard). The diamonds had no problem with the task. The detail shot shows the amount of metal I removed to remove the set.
The saw works great for flushing tenons. It’s about 11.4 times faster than my old flush-cut saw and powers through oak tenons.