As editor of The Woodworker magazine from 1939 to 1967, Hayward oversaw the transformation of the craft from one that was almost entirely hand-tool based to a time where machines were common, inexpensive and had displaced the handplanes, chisels and backsaws of Hayward’s training and youth.
This massive project – five volumes in all – seeks to reprint a small part of the information Hayward published in The Woodworker during his time as editor in chief. This is information that hasn’t been seen or read in decades. No matter where you are in the craft, from a complete novice to a professional, you will find information here you cannot get anywhere else.
For good-class work a reliable system of dovetailed construction has been evolved over the years, though it may have to be varied to suit details of the job to which it is fitted, and in special circumstances may have to be replaced by an entirely different method. However, it is not always possible to use dovetails, possibly for reasons of economy, and we have therefore included the simpler methods as well as those of accepted cabinet practice.
A. B. Standard dovetails. The most reliable and neatest. The dovetails resist the pull as the drawer is opened. Dovetail slope is about 1/2 in. in 3 in., though in some trades it is less, and the pins at the front run nearly to a point (B). Bottom is held in a groove at the front, and it is essential that the bottom dovetail includes the groove as otherwise the latter shows as a gap. At the sides the bottom is held in grooved slips (R) and (S), and the back stands above the bottom. Consequently the bottom back dovetail is square at the lower side, and is in fact formed by the bottom edge of the back.
C. Drawer with cocked beads. Normal dovetailing is used (A) (B) except that the lap is made slightly wider to enable a rebate to be worked in which the cocked bead can fit. This rebate is continued along the bottom edge, but at the top the wood is removed for its whole width so that no joint is visible. This necessitates cutting the top bead to the special mitred and butted joint shown inset.
D. Overlapping drawer. Front projects and is rebated to fit in the opening. Sometimes bottom rebate is omitted. The pins in the front should be cut first as otherwise it is awkward to mark them from the dovetails if these are already cut.
E. F. Shallow drawer joints. Used for small drawers in which it is undesirable to raise the bottom and so reduce inside space. Front is rebated to receive bottom, and square member is cut at bottom to fill in what would otherwise be a gap.
G. Canted front drawer. Note that dovetails slope equally each side of the horizontal. Groove for bottom must be horizontal, not square with the front.
H. I. Shaped front drawers. These are alternative methods. That at (I) is the more economical in material, but, depending upon the shape, a vertical joint is sometimes preferable.
J. Drawer shaped in plan. This may be one of a pair of drawers, or may be a single bow-front drawer with both sides as shown to the left. As the side fits in square the front must be planed off square at the inside. Dovetailing is then normal (A) (B). Much the same applies to the right-hand side, but here the front has to be cut in square.
K. Shaped and projecting drawer. The front breaks forward boldly necessitating its being of the special shape shown. At the ends it is cut thick and finished to a curve inside.
L. Slot-dovetailed drawer. This is needed when the drawer sides have to stand in at the ends. Here the dovetail is shown running right through, but it is generally stopped at the top. Position of slot is important as it is difficult to reduce the sides after drawer is assembled. Best way is to fit back to opening, place on inner face of front, and mark the ends.
M. Central runner drawer. This is practicable only when the sides are thick enough to be grooved without being weakened unduly. One of the oldest methods of suspension, and is sometimes revived today as all stops are eliminated.
N. Machined dovetails. This is used particularly with the Arcoy dovetailer. To avoid having just part of a dovetail at one side the multi-pitch attachment should be used. As this device cuts only lap-dovetails it is not practicable for the back, which should be either grooved or slot dovetailed in.
O. Simple lap-jointed drawer. The front is rebated to take the sides, and the back fits in grooves. Glue and nails are used for assembling. Often the bottom is nailed or screwed on beneath, the front being rebated. A better construction is to groove it in. In either case the back stands above it. It is advisable to let the back stand down at the top.
P. Suspended drawer. Used for an isolated drawer beneath a top with no flanking sides or lower support. Often used on a bench. Construction is usually lapped, held together with glue and nails. The bearers can either be rebated as shown, or they can be in two separate pieces.
Q. R. S. T. Fixings for drawer bottoms. In most cases the front is grooved as it is thick enough not to be unduly weakened. An exception is in a shallow drawer in which it may be rebated. When sides are thick they may be grooved (Q). Usually drawer bottom slips are grooved (R), as the sides are not weakened and the bearing surface is increased. An alternative form is that at (S). For a shallow drawer (T) can be used. Sides and front are rebated, and for small light drawers the bottom can finish flush. Better working is secured by making the rebate slightly deep and adding thin strips to the underside as shown.
U. Bent plywood construction. Sometimes used today. The plywood can be either preformed, or two sheets of thin ply can be glued together around a former. Generally the front and back are rebated to take the plywood.
For the Crucible Dovetail Templates, I think we’ve finally figured out efficient fixtures for workholding, allowing us to cut more than one tool at a time on the CNC mill…and when I say “we” and “us” I mean our genius machinist, Craig Jackson. So, we finally got in a large-ish batch, and they are now available in our store.
The Crucible Dovetail Template marks out dovetail joints – both the tails and the pins – and allows you to easily and accurately lay out the angled and straight parts of the joint. This template marks out the two most common dovetail slopes, 1:6 and 1:8 (9.5° and 7.1° respectively).
This solid steel template is based on a discontinued version from Woodjoy Tools. We contacted the designer, Glenn Livingston, to obtain his blessing for our tool, and he receives a royalty on every one sold.
Unlike the original, the Crucible Dovetail Template is milled from one piece of steel, which ensures a perfect 90° at the corner. (While this might seem wasteful, all the excess is recycled.) The tool measures 5/8″ x 1-11/16″ x 3″. The angled sections of the tool are long enough to mark out tails in 1-3/8″ stock. The straight section of the tool is long enough to reach fully across two 3/4″-thick boards (for those who gang-cut dovetails). There’s also a handy hang hole, just like on the original.
The Crucible Dovetail Template is made in Kentucky.
Most people who make chairs today make four-legged chairs. There are good reasons for that. Though three-legged chairs were once very common as they are stable on uneven floors (three legged chairs have NO WOBBLE), on a flat floor it is definitely hard to beat the stability of a four-legged chair. Five-legged chairs are an odd occurrence in the world of seating.
Choosing the right number of legs for your chair is mostly determined by what floors you have in your house. On a flat floor, a four-legged chair is the most stable solution. Three-legged chairs are stable on uneven (dirt) floors, but if you still have a dirt floor in your house then you are probably not reading this blog post.
Ten-legged chairs like the one in the picture above serve no real purpose except an artistic one. But five-legged chairs, even though they are not very common, do pop up in the historical record every now and then.
Why Five Legs?
There are two major reasons people add a fifth leg to their chairs, both having to do with tippiness.
A three-legged chair got complaints about its perceived sideways instability. Adding a leg on both sides reduces sideways tippiness.
A four-legged chair didn’t have enough rake to the back legs, causing the chair to be tippy. Adding a fifth leg in the middle reduces backwards tippiness.
I have had both situations happen in my chairs, and in my opinion adding a 5th leg really helps stabilize it.
People make five legged chairs to fix a problem, not for aesthetics.
I have observed that many people enjoy tipping their chair backwards when sitting. If a chair doesn’t have enough rake, this can lead to the chair falling backwards (a potentially dangerous situation).
Will I Ever Start Using More Rake?
I have made several chairs with not enough rake to the back legs. Call it bad luck or plain stupidity, I recently made another chair that turned out a little tippy.
Though I don’t mind a little tippiness to my chairs, this particular chair was intended for a customer so I decided it needed a fifth leg. Plus, I knew the customer would be happy with the uniqueness of a five-legged chair.
Adding a Fifth Leg to an Existing Chair Note: how to plane a leg and how to drill a mortise is discussed extensively in “The Stick Chair Book” and “The Anarchists’s Design Book“. /commercial /ad
Adding a fifth leg to a chair without stretchers is an easy, straightforward process. If your chair has stretchers, this complicates things a bit but it is not impossible.
For this example we will add a fifth leg to a chair with no stretchers.
Mark the location of the fifth leg on the bottom of the seat. Drill a mortise centred between the current back legs (but add more rake). Plane a leg and shape the tenon to fit the mortise. You can use a tapered joint or not.
Fit the leg and glue it in place; afterwards wedge it from the top. Remove the tenon the next day and clean up the seat.
How to Level a Five-legged Chair Assuming your chair was leveled already, leveling a 5th leg is very easy. You will need five blocks of the same height and a chisel/marking knife. The blocks can be offcuts or scraps. I went into my son’s old wooden building blocks bucket and grabbed five colorful ones.
Set the chair on four blocks. The fifth leg has to hover above the surface so make sure your blocks are high enough or cut some excess material off your fifth leg.
Grab the fifth block and your chisel or marking knife (a half pencil would work too). With the chisel/knife/pencil lying flat on the block, draw all the way around the fifth leg. This will be your floor line.
Trim the bottom edges to prevent splintering when moving the chair, and you’re done.
Jögge Sundqvist (woodworker, teacher, performer, musician and author of several books) and Nina Lindelöf married 12 years ago, after having been together for 30 years. How did they meet?
“Ho, ho! It was rock ‘n’ roll,” Jögge says. “It was lovely.”
There were a lot of parties during those days. “And I saw this wonderful woman and I was so shy, I didn’t even dare to look at her,” Jögge says. “And she started to raise some interest. It was just right, totally right. And it still is.”
In 1992 they moved to the countryside, to Kasamark, about 20 minutes outside Umeå. At the time Nina had been working as a successful costume designer for Umeå’s local theaters.
“But we wanted out from the city,” Jögge says. “We had a daughter, Hillevi, who was 2-years-old, and we wanted her to grow up in the countryside, close to the forest, free.”
They spent two years before they found an 1824 nearly all-original Västerbottengård, a log house with two squared rooms on each side, an entrance in the middle and a little sleeping chamber beside the entrance. They planned to restore it.
Jögge turned the old barn into a workshop to begin the restoration.
“I didn’t know much about making bigger things, like houses,” he says. “But I was very happy exploring working with logs and the ways of restoring an old house carefully and with respect for tradition.”
They lived in another house on the property during the restoration process. They had a son, Herman, in 1994. After five years, they sold the house they were living in so they could afford to move to the Västerbotten house.
By now Jögge had quit his job at Umeå Central Station, having been headhunted by the craft society to work as a craft consultant, “which I really appreciated a lot,” he says. In addition to working on his own craft he served as a craft consultant throughout Västerbotten part-time, between 1988 and 1998.
Surolle, a Sour Old Man Who Set Jögge Free Jögge approached craft and parenting in the same way his father did, never insisting that his children become slöjders.
“Because then, it would never happen,” he says. “My father was just showing me how exciting it was. He was very enthusiastic – you can do this and you can do that. He was just very engaged when I had an idea. So that was my task when I had kids – to encourage them to have fun in creativity.”
Hillevi, his daughter, enjoyed drawing, and Jögge encouraged that. And he did the same with his son, Herman.
“We had a wonderful period in our relationship when he was waiting to go to school and he and I had about 45 minutes in my workshop when the rest of the family was already in town,” Jögge says. “And he had a lot of ideas about what to do. And we made wooden ships and figures, whatever he fancied. Because he loved to fantasize and tell stories.”
One of the family’s favorite stories involves Herman when he was about 5 years old.
“I had a customer visiting my workshop and they were pretty upper mid class,” Jögge says. “And I knew that they were probably going to order something pretty expensive so I told my family, ‘I’m going to have a visit and you have to behave, kids.’”
The customers, a couple, came, looked at pictures and were interested in a chair, which Jögge was really happy about. They went back to the house where they found Herman standing in the entrance. The man asked him a question he heard often: “Are you going to be a slöjder, like your father?”
“And then my son, who is very talkable, looked them straight in the eye and said, ‘No. My father cuts in wood but I’m going to cut in flesh when I get old.’ And the guy looked at me like, ‘What kind of crazy kid is this?’ And I looked at my son as I had never heard of anything like this before!’ And then my son finished his sentence. ‘I’m going to be a surgeon when I grow up.’ And he is, he’s becoming a doctor.”
(The couple did, indeed, buy the chair.)
In many ways Jögge’s parenting style is similar to how he approaches his work. By encouraging a union of self-exploration of tradition and wild creativity, he makes room for good, beautiful and functional objects that are also filled with meaningful whimsy.
“My father was a trained furniture maker and that is much more precise and exact,” Jögge says. “But I was much more drawn to the older craft, to the axe, to the knife, to rougher surfaces. So when I decided to run my own business I knew I had to choose what path to take and I didn’t know where I was going.”
“I like colors. I like rough surfaces. I like carved surfaces. I like tradition. I like the way untrained peasants in the past had a special relationship to the material, how they picked the crooked and bent material in the woods and put it in the design so it was a special design, which I will say was the slöjd design of how things looked based on their traditional knowledge on how to use the knife and the axe and the materials and the joints that had worked for years and years and years. I wanted to go on that path. But I wasn’t sure if that was right,” he says.
When Jögge began pursing owning his own craft business full-time, he created thousands of designs and was sketching all the time. One afternoon he made a stool with a heart-like shaped seat, and three naturally bent legs, almost like they were dancing. He carved quotes and sayings on the top of it, such as “U better dance,” by Prince, and “Rock on!” He painted it bright red and the whole thing had a very traditional rock ‘n’ roll feel to it.
Jögge had the stool on the floor of his workshop when Hillevi came home from school that day. He was eyeing it critically, as usual, still unsure of his path. Hillevi had never seen anything like it.
“Who made this one?” she asked.
“At the time, I was really deep into thinking about my grandfather and the craft and my father and what the expression of traditional craft is,” Jögge says. “So I said to her – it just came out of me – ‘Oh, an old guy up in the mountains made this.’ And she asked me, ‘What’s his name?’ ‘Yeah, his name is Olle Olsson,’ which is a very common name in Sweden. ‘He’s a sour, grumpy old guy, Olle Olsson.’ And then she asked, ‘This Olle Olsson, what sort of animals does he have?’ Because we had a goat by then, and we had a rabbit and a cat but she wanted horses and everything else and we said no. ‘Olle Olsson, yeah, he has all of them. He has goats and sheep and horses and everything.’ And she loved naming things, so she asked me, ‘What kinds of names do they have?’ She was 9 years old by then so I finally had to tell her, ‘I’m just playing with you, I’m having fun.’ She just looked at me and said, ‘OK.’ And she ran to the house.”
Jögge continued working and about 40 minutes later Hillevi returned with drawings, “wonderful drawings,” Jögge says. Under them was a nickname, “Sur Olle,” “the Sour Olle.” She drew Olle’s girlfriend, who she named Agnes Södergran, and all of Olle’s animals, naming them too.
“And then I said to myself, I probably need a guy like that,” Jögge says. “I need someone to talk with. ‘Is this good or is this bad?’ An alter ego. So I started playing around with this guy. ‘What do you think about this stool?’ ‘No, it could be a little thinner there. The legs are splaying out too much, you have to tighten them.’ So in one way he was kind of telling me the truth but I was actually telling myself the truth. And what I realized afterwards was I was lifting off the pressure of being a very good, fine furniture maker. I was accepting that I had another path that I wanted to go, more rough, more material based, more traditional based. It became totally clear. That was the reason I needed this guy to help me. Today I think of it all as a way to approach a manner, an artistic vision that was unique and personal.”
“I used to describe the traditional wall as a very thick wall because in my world, I had so many influences there. And because it’s so thick, it can be hard to jump through. But surolle helped me saw a little hole in that big wall by telling me, ‘You just have to have fun. You have to follow your path. You have to do your own thing here. You can’t be afraid of not doing the right thing. You have to do what you think is right.’”
In 1998, Jögge started his own professional craft business.
“I needed a name for my businesses and it was totally clear it had to be surolle,” he says.
A Never-ending Exploration Today, Jögge’s business stands on many legs. He teaches classes. He gives lectures about craft and slöjd – what it is, the meaning of it. And then he has a show called “Rhythm and Slöjd.”
“It’s a storytelling performance about 45 minutes long where I make a shrink box live on stage from the very beginning, the trunk of a tree, until it works. During the time I’m making it I’m telling a lot of stories from the craft field. The first five minutes it’s kind of heavy rock music on stage. I then do everything in rhythm. I saw it off in rhythm. I shave it on the shaving horse in rhythm. I drill the hole in rhythm. I carve in rhythm. It is all done very precisely and exactly in rhythm. So that is special.”
Beginning in 2004, Jögge has performed this show more than 30 times, at schools and for adults, at Plymouth CRAFT and Spoonfest, in Sweden, the United States, Japan and Great Britain.
“But my favorite thing to do is make objects,” he says. “That’s the main reason I’m working.” He recently expanded his shop. And lately, he’s been enjoying working on public commissions for the Swedish Arts Council: theaters, Umeå Airport, Umeå University Library, a nature trail, the Church of Sweden, Västerbotten County Council, the Nordic Museum, schools and more.
“They pay pretty well and they’re a little bigger and so I kind of like that,” he says. “I would say right now I’m finally where I want to be.” His private commission waiting list is currently four to five deep. Clients simply ask for a cupboard, say, and he suggests designs, creates drawings and says how much it will cost. And clients almost always agree.
Jögge is carving the design on some chip-carving knives the whole time he talks. He’s partnered with Swedish knife maker Kay Embretsen, who makes his own Damascus steel. A local store is selling a kit that contains one of Jögge’s books, a chip-carving knife designed and made by Jögge in partnership with Kay, and basswood blanks.
The beginning of the pandemic was “a total disaster,” Jögge says, as all his classes and lectures were canceled. But, he had just signed a contract for a new book a few months prior.
“The book was my pandemic babe,” he says. “My wife was working from home and I was working from here, just writing the book and making all the objects. I finally had all that time to make an object and realize, ‘This is not good enough – you have to make a new one – this pattern could be even better – you have to rewrite this one more time.’ You know that thing, as a writer, you have to really give it some time? I was able to give it some time, and even some more time in between that.”
The book contains 16 projects and Jögge made six or seven objects for each project just so he could pick the best ones as featured examples.
“I’m so happy because if I had so much other work at the same time, I doubt the book would have been so good because I wouldn’t have been able to go so deeply into each of the tasks, so to say. You know how it is it – the older you get, you have to have the right feeling for the design, especially the objects you’ve never made before. It has to take some time before you can really decide, ‘Was this good enough?’ So I was happy for the isolation that it actually was. Socially, it was a disaster.”
Jögge’s hope for the future is simple: To still be able to do woodwork as a way to earn a living, “as long as my body tells me it can,” he says. “I had some problems with my hips and I’ve been having problems with my shoulders and elbows. So I have to exercise. I have to go to the gym and do my work there. That’s the only worry I have in the future is not being able to work.”
Nina is a physical therapist who teaches as a lecturer at a local university, so her expertise in this matter helps. Together they enjoy spending time with their grandchild, Lova, who is 3 years old.
“The thing that strikes me about having a grandchild – and having children – is that humans are always exploring,” Jögge says. “They want to know about the world. It’s so natural for them. She’s always thinking and raising questions, ‘Why is this?’ ‘Why is that?’ And that’s the fun part in craft – you always have to explore. And then you have to learn to control your body and the tool. And you have to know the material. And you have to find out how people did it in the early days, how they solved problems, and that’s a never-ending story. You can always find new and interesting ways of making things and exploring the world. And that’s what I’m doing. And, of course, it’s a discovery of yourself too, also in an artistic way. You’re exploring what skills you have and what you want to express but also what skills you don’t have and what you need to learn and in a way, what kind of beauty you want to show.”
The Language of Hands “If you find something you like, and it’s fun, and you’re good at it, then you should keep going on that track,” Jögge says. “That is what I see in good, old traditional craft.”
Jögge uses objects made by slöjders from the 1700s as an example. “They wanted to make objects that were nice to use and functional. And they had to be strong and decent. But they also had to have beautiful designs about them. So every time you work with them, everything from a spoon to whatever, you would say, ‘Oh, how nice! This is good work, this is something.’ And maybe you give thought to the one who made it. A way of passing love to the next generation is to make things that they can use for their children and think about the knowledge in the past that was used in the making, and that they had fun in the making and that they also wanted it to have quality. Because for them, it was about quality in the objects and quality in life. Those two things have to go together.”
This is why Jögge eschews production work.
“If you just make stools and you make thousands of them, after a while, it’s not love,” he says. “It’s just making money. So this is my path: To always put feeling in an object. Because when I feel, I’m satisfied. I don’t know if I’m satisfied all the time with the money I get from it,” he adds, laughing. “That’s the business part. That’s the surviving part. But for me, the main reason is that I want to hand it over and say, ‘Yeah. I’m really happy about this. It has strength. It has function. It has beauty. All the joints are perfectly done and the material choices are well done and it’s something that you can use for more than 100 years and it will be in your family as a treasured object and I’m happy. That’s my goal.”
When thinking about his life Jögge thinks a lot about driving forces: Why has it been so important for him to express himself by working wood traditionally? He recognizes that he’s drawn to its organic existence.
“People were living in a self-sufficient society where they really had to learn all the skills with the knife and the axe and the material they had. And they were trained to do that from 4 years old. So when they were in their 20s, they were professionals I would say, almost, everyone. And some of them wanted to express themselves really well. And they were really good. And you can tell by going to the archives in museums and looking at the stuff. Once in a while you will see something that a person did and it is really, really good.”
And Jögge isn’t just talking about wood here. He’s also heavily influenced by textiles, and the patterns in textiles, especially. When he sees work that someone has poured their heart into, he feels something.
“I can tell I have a friend there, a colleague there,” he says. “We are companions, we understand each other. I don’t know their names but we are still friends. It’s kind of a relief to think about that. A connection of sorts, to generations back. The language of hands.”
(Yesterday this post was sent out to email subscribers with a draft introduction. If you received that yesterday and were confused, blame me. You can see the post in its correct entirety here. Below is the introduction to the piece you didn’t receive.)
During the last four years, I’ve lost four members of my immediate family (mom, dad, stepfather, sister), most of them suddenly and unexpectedly. And if I’ve learned one thing from the experience, it’s this: Tell people who are important to you how you feel about them. Today. Don’t wait for a nice evening on the back porch.
As many of you know, Nancy Hiller is battling pancreatic cancer. Her treatment has its ups and (deep) downs. And while I am counting on her to be one of the long-term survivors of this horrible disease, I also didn’t want her to ever leave this earth without know how important she has been to me as a person, woodworker, writer and supremely ethical being.
I’m not alone. Kara Gebhart Uhl spent the last couple weeks talking to some of the people in and out of Nancy’s orbit. And below is what they had to say.
If you’ve read her books, been a student in one of her classes or been a customer of hers, you know that this only scratches the surface of a most impressive and lovely person.