Category: Uncategorized

John is back at the chair project.

Guess how I did this? Hint: It wasn’t a hand tool.

If the word “Stunod” was anywhere in your thoughts you win! Yup, I was trying to cut time making the arms for my two chairs. I wanted to clean up the rough surface left from the band saw. I was smoothing the parts with a file and spoke shave which left an ok surface but was taking forever. Also there was some difference between the left and right arm so I thought to myself, “try the router, yeah, that’s the thing”.

I smoothed the patterns perfectly which were made from ½ inch ply. I screwed them to the stuff and set about routing. I was doing fine until I hit the damn end grain. It’s always the end grain… Anyway the stuff shot back hitting me in the labonza, causing me to verbally acknowledge my error. It then continued its’ trajectory hitting the wall at reduced speed.

Well, I was back at it with hand tools when I had another idea! I put down the file and rasp and grabbed my floats! Yep, in front of me on the tool rack are four Lie-Neilsen floats. They leave a great surface and can hog off material depending on the amount of downward pressure you use. It is a great tool and easy to get the hang of. I actually started to get fast at this task.

Anyway, it was a router with a pattern cutting bit. And yes, I had to remake the entire piece.

– John

One of my most essential tools for joinery is one that I never talk about: my magnifier lamp.

This fluorescent, articulating light fixture allows me to see my layout lines, any undesirable tracks left by my handplanes and the bevel of whatever tool I’m sharpening at the moment. The light fixture drops into my dog holes so I can move it anywhere on my bench, though it rarely strays from the area of the benchtop that has my leg vise.

I’ve burned through three of these fixtures since I started woodworking – most of the ones you get at office supply stores are just junk. Their springs are weak and soon the lamp won’t stand upright. Plus they get damaged easily when you drop them.

About five years ago I bought a magnifier lamp that was built in the 1960s. It was “new old stock” (thanks Slav!), meaning it still had the sales tags on it when it came into my shop.

This sucker is bulletproof. And I don’t care what I paid for it (about $45) – I’d pay twice that in a heartbeat. You move it, and it stays put. It laughs off knocks and dings. And the switch didn’t break in the first week.

My magnifier lamp was made by Luxo Lamp Corp., which is still around – though I haven’t inspected the company’s modern merchandise. I really should take a look at the different lamps available (sounds like a tool test, eh?).

I can say this: I’ve never been happy with the student-grade stuff, so you might want to stay away from it. I’d check the stores that sell old office equipment. Buried among the manual typewriters, adding machines and metal shelving units just might be your next favorite woodworking tool.

— Christopher Schwarz

Though my wife might disagree, I am definitely a leg man.

Whenever I’m going to great lengths in the shop, it’s usually because I’m preparing a set of legs for a table or a chair. I will sort through hundreds of board feet of lumber to find the right thick planks that have the grain pattern I like.

I will gladly band saw boards at odd angles to create the bastard grain that will produce a leg that looks good from all sides. Today I spent a long time (too long, actually) finding stock that had the right curve to work with a double taper on a Stickley 802 sideboard I’m working on.

And when it comes to prepping my stock, I always do the legs (and any panels) separately from the rest of the carcase stock so I can focus on getting the legs dead square.

Like any red-blooded American woodworker, I also like a really nice top. And I go the extra mile to make a top that gets admiring glances. But I think tops are easier because ultimately they just have to look good. Accuracy can take a back seat – except at the edges.

Legs have to be accurate on certain faces, otherwise the whole assembly will be cock-eyed, have gappy joints or both.

I don’t know any woodworkers who obsess about bottoms in furniture. Perhaps James Krenov? He puts a whole lot of effort into the base when he builds a chest-on-stand.

And don’t get me started on those nutjob woodworkers who obsess about feet.

— Christopher Schwarz

Let’s play a game I call “Stupid or Ethical?”

The first time I interviewed Robin Lee, president of Lee Valley Tools, I asked him a few questions that readers had been asking me for years. Robin’s answers are paraphrased below, though I’ve heard him say them so many times in the last decade I could almost quote him verbatim.

Q: Why doesn’t Veritas come out with an inexpensive Bed Rock plane to compete with Lie-Nielsen?

A: That wouldn’t be fair to Tom Lie-Nielsen. We’d rather produce our own line of planes instead of copying his.

Q: Why doesn’t Veritas come out with a line of less expensive Stanley 750 chisels to compete with Lie-Nielsen?

A: That wouldn’t be fair. Besides, we have our own line of chisels already and might do something different in the future.

Q: Why doesn’t Veritas make an infill plane to compete with all these makers who charge thousands of dollars for a plane?

A: That’s their market. We’d rather build our own planes than copy someone else’s.

Q: Why doesn’t Veritas produce a less-expensive brass-back dovetail saw….

Well, you get the idea.

On the other side of that fence, Lie-Nielsen has stayed out of Veritas’s back yard on a number of occasions. During one visit to the Lie-Nielsen Toolworks, I saw a prototype of a bullnose plane. When Veritas came out with its bullnose shortly thereafter, Lie-Nielsen shelved its plans.

The question isn’t about the legality of copying tools. It’s much more important than that. Some might contend that this sort of behavior is stupid. Shouldn’t these companies be out to grab as much market share as possible? Or is it somehow ethical to steer clear of your competitors’ ideas and instead push your own ideas (assuming you have any) forward?

My bias is obvious. My work gets ripped off everyday. People copy my articles, put them on CDs and sell them on eBay. They post them for free download on Russian sites. They place my copyrighted text whole cloth on their foreign web sites and claim it for their own.

Just because something is legal doesn’t mean it’s right.

For me, copying tools is a simple issue. Ask yourself one question: Will the copy confuse the reasonable consumer? If the copy looks so much like a competitor’s that it is going to confuse buyers, then it’s dishonest.

I’m not saying you can’t do it. Or that you’re violating laws. I’m just saying that I won’t support you with my dollars.

— Christopher Schwarz

P.S. For those who haven’t been reading WoodNet and the debates on copied tools, try this link. Or (if you have four hours of your life to spare) this.

When I was in high school, my father gave me a great gift: a leather vest.

I wore the snot out of that thing. I wore it when I dated my future wife in college. I wore it when Steve Shanesy interviewed me for my job here at Popular Woodworking. I have – quite literally – worn the buttons off the thing.

Last year, I realized that my beloved cow covering was a catastrophe. Frayed. A bit smelly. Unusually soiled.

So after 20 years of faithful service, I retired that vest and decided to buy myself a new one. My new vest is well made, but it’s shiny and stiff. I am neither.

So I sought out some way to age the finish on the vest. I found a lot of advice out there: Drag it behind my car. Put it in the clothes dryer with some rocks. Sand it. Wad it up, stuff it under the bed and sleep on it over and over.

As I considered all this advice I noticed something about the givers. None of these advisers had actually done this to their precious skin-based garments. They were just repeating things they had heard or were making up things that “should work.”

So I dug deeper until I found the stagehands. According to these people, they used denatured alcohol to age leather costumes for plays about pirates, bikers and S&M-loving citizens. Their instructions were specific and consistent: Put alcohol in a spray bottle. Spray a large surface and then wipe it down. Instant age.

It sounded like wood finishing advice, so I was instantly skeptical. So I decided to do what any wary woodworker would do: I tried it on a hidden area of a non-essential garment.

It worked. So I went to town on my new vest with a squirt bottle and a rag.

Now I have a vest I’m more comfortable in, and a new appreciation for how-to information. You see, whenever I write something about woodworking, I strive never to repeat things as gospel that I haven’t tried. If my name is on it, I’ve done it. Or I’m quoting someone I trust.

This isn’t always the case in any journalism (including knitting journalism and ferret-training journalism). I have read enough garbage in my lifetime to know that some people just repeat other people’s garbage because it has been repeated enough times that it has to be true.

This is the long way of saying that we should do what Virgil (70 B.C. – 19 B.C.) recommended: “Believe one who has tried it.”

— Christopher Schwarz