Several customers have asked why they are receiving emails from our store notifying them that there is an updated pdf of “Ingenious Mechanics” ready for download.
Is this a scam? A mailserver error? Did chipmunks chew a CAT5 cable?
No. There’s a new pdf available for you to download.
When we make updates to the pdfs that we sell on our site, we ask our software to notify all existing customers that a new version is available. There have been two updates to the pdfs this week.
The first update was to increase the resolution of the photos (we doubled it).
The second change was to add the cover to the beginning of the pdf.
We’ll probably have another update or two in the coming months as readers point out corrections or typos.
Coming up with a title for “Ingenious Mechanicks: Early Workbenches & Workholding” was a challenge. This new book started as an expansion of “Roman Workbenches,” a small letterpress edition we published last year. But the more research that Suzanne Ellison and I did, the more we realized that the “Roman” part wasn’t quite right.
I came up with 10 alternative titles, including such losers as “A Workbench Atlas” (too broad), “Workbenches: The First 1,500 Years” (yawn) and “Slabs, Legs & Wedges” (what *are* you smoking, Schwarz?).
In the end, we settled on “Ingenious Mechanicks” because it hit the right note. Both Suzanne and I were continually floored by the simple workholding solutions used on these benches. We chose to use the antiquated spelling of “Mechanicks” as a tip of the hat to Joseph Moxon, who wrote the first English book on woodworking and used the old word in the title of his book, “Mechanick Exercises.”
So for those of you who are still scratching your head about this book – is it a book on fixing old cars? – here is a brief description of the contents. First: Some of you have asked if “Ingenious Mechanicks” contains all the content from “Roman Workbenches.” The answer is yes. Some of it has been rewritten a tad to match the tone of the remainder of “Ingenious Mechanicks.” But it’s all there.
Chapter 1: Why Early Workbenches? Even if you have a modern workbench with all the latest hardware, there is a lot to be learned from early workbenches. These benches can solve workholding tasks in surprisingly simple ways. And knowing these tricks can allow you to convert almost any surface (such as a picnic table) into a workbench.
Chapter 2: Workbenches Old & Modern A brief discussion of the three major phases of workbench design: simple low benches that used stops and holdfasts; “middle” benches that introduced benches with fixed screws and dogs; and modern benches with the full array of vises, dogs and sharks with lasers. Plus, there is a discussion of the ideal dimensions for both tall and low benches and – my favorite part – a poem about workbench building.
Chapter 3: The Pleasures & Problems with Paintings The core of our research into early benches was sifting through about 10,000 paintings from all over the world and 2,000 years of history to find ones that depicted workbenches in use. We discarded many outliers that ignored gravity and the three-dimensional universe and seized on the patterns we found. This chapter contains dozens of paintings – most of which have never been published before – that show early workbenches in use. And we discuss their surprising diversity of workholding solutions.
Chapter 4: Workbenches: Where, When & Why Suzanne wrote this interesting chapter, which seeks to explain the benches in the paintings through the lens of history. She shows how the benches we found line up with the Roman road system, the borders of the Roman Empire and the changes in the church’s attitude toward St. Joseph, the father of Jesus Christ.
Chapter 5: Early Workholding Devices In many ways, this long chapter is the heart of the book. Using the paintings, I built the jigs, fixtures and workholding devices we found and put them to use. While we show dozens of techniques, we include measured drawings for the two more complex devices: A shavehorse you can add to a low workbench and a French shaving setup called the “belly” that can be added to any workbench. Plus we investigate some paintings that we just couldn’t figure out.
Chapter 6: Herculaneum Workbench Plans and construction information for the eight-legged bench shown in the Herculaneum fresco (circa 79 A.D.). This bench (and the one from Pompeii) is the earliest image we know of that depicts a workbench in use.
Chapter 7: Saalburg Workbench The oldest surviving workbench (so far) is from a Roman fort in Saalburg, Germany. I visited the fort and was permitted to examine the bench and take measurements. This chapter details how to construct the bench (circa 187 A.D.). This is probably my favorite bench of the bunch (just because of the way it looks; they all function well).
Chapter 8: ‘Auf Wiedersehen’ to Your Dollars My favorite chapter. It’s about the extreme measures we took to dig up information on the first drawing of a “modern” workbench from a 1505 codex. It was so much work and involved people all over the world. The result: We got a recipe for stew and failed to translate the recipe for a love potion. Oh, and there was a kidnapping and a stabbing.
Chapter 9: Holy Roman Workbench Using the 1505 codex, I built a copy of the first “modern” workbench we know of – it’s a tall workbench with a twin-screw face vise and a fascinating (and highly effective) tail vise.
Chapter 10: ‘Experto Crede’ The final chapter is personal (feel free to skip it). Why is it important to continue to investigate these old benches? And what you can do to continue the research if you are as bonkers as I.
Most of you know I’m not an academic writer. While I love the research tools (and the resources) of the academic, I decline to write like one. This will upset those of you who are serious about your… everything. Apologies. Instead, my goal was to harness years of research and bench trials and funnel that into something that is fun to read, beautiful to look at and useful in your shop.
You can now place a pre-publication order for “Ingenious Mechanicks: Early Workbenches & Workholding” in our store. The price is $39, which includes domestic shipping. All customers who place a pre-publication order will receive a free download of the book in pdf format at checkout.
The book is scheduled to ship in early April 2018. We don’t know which retailers will opt to carry the book (we hope all of them will). But we will update you here when we have more information.
What’s it About? Workbenches with screw-driven vises are a fairly modern invention (likely the 14th century). For many hundreds of years, woodworkers built complex and beautiful pieces of furniture using simpler benches that relied on pegs, wedges and the human body to grip the work. While it’s easy to dismiss these ancient benches as obsolete, they are – at most – misunderstood.
For the last three years, I’ve been building these ancient workbenches and putting them to work to build all manner of furniture – chairs, casework and carpentry stuff. Absent any surviving ancient instruction manuals for these benches, I looked to historical paintings of these benches for clues as to how they worked. Then I built the devices and tried the techniques shown in the paintings.
This book is about this journey into the past and takes the reader from Pompeii, which features the oldest image of a Western bench, to a Roman fort in Germany to inspect the oldest surviving workbench and finally to my shop in Kentucky, where I recreated three historical workbenches and dozens of early jigs.
These early benches have many advantages:
They are less expensive to build
They can be built in a couple days
They require less material
You can sit down to use them
They take up less space than a modern bench and can even serve as seating in your house
In some cases they perform better than modern vises or shavehorses.
Even if you have no plans to build an early workbench, “Ingenious Mechanicks” is filled with ideas you can put to work on your modern bench. You can make an incredibly versatile shaving station for your bench using four small pieces of wood. You can create a hard-gripping face vise with a notch in the benchtop and some softwood wedges. You can make the best planing stop ever with a stick of oak and some rusty nails.
Oh, one final note about what this book is not. It’s not a condemnation of modern benches. It is, instead, a way to expand the methods of holding your work. To make some operations simpler. And to allow you to do more at your bench without adding complex vises.
And it features a poem I wrote.
“Ingenious Mechanics” is 8-1/2” x 11”, 160 pages and printed in full color on beautiful coated paper. The binding is sewn to last for generations. The pages are surrounded by heavy hardbound boards that are covered in cotton cloth. And the whole book is wrapped in a heavy matte-coated dust jacket. Like all Lost Art Press books, “Ingenious Mechanicks” is produced and printed entirely in the United States.
My next book, “Ingenious Mechanicks: Early Workbenches & Workholding,” is about one-third designed. As with all my books, it is wrestling with me like an alligator in a vat of Crisco.
Suzanne “The Saucy Indexer” Ellison has turned up a number of new images of old workbenches recently that have reinforced and nuanced some of my findings and conclusions about early workbenches.
The image at the top of this blog entry is not one of them.
Suzanne plowed through about 8,000 images (a conservative estimate) for this book. And some of the images were dead ends, red herrings or MacGuffins.
In the image above (sorry about the low quality), we have a bench that is off the charts in the odd-o-meter. It is from Corsica, sometime between 1742-1772, and was painted by Giacomo Grandi, who was born in Milan but lived on Corsica.
Here’s what is strange:
It is a low workbench with the screw-driven vise perhaps in the end of the bench. Or the benchtop is square. Either way, that’s unusual.
The screw vise has only one screw and one vise nut.
The vise’s chop is weird. It is longer than the bench is wide.
The chop is being used in a manner that simply doesn’t work (I tried it on one of our lows benches). This arrangement offers little holding power.
So instead of saying: “Hey look we found a bench that makes you rethink end vises,” we are instead saying: “Hey I think this bench is the result of the painter trying to create a workbench to assist his composition.”
As I am typing this, Suzanne and I are trying to figure out if we’ve found a tilted workbench from Corsica that is similar to Japanese planing beam. Or if it’s a victim of forced perspective. Or something else.
At times such as this, I can see how a book could fail to be published. There is no end to the research, the new findings or the greasy alligators.
Several customers have asked why they are receiving emails from our store notifying them that there is an updated pdf of “Ingenious Mechanics” ready for download.
You can now place a pre-publication order for “
