A Virginia pilot boat near the busy entrance to the Chesapeake Bay, 1755. From The Naval Chronicle, Vol. XXXIII.
In 1808 Thomas Jefferson wanted a comfortable chair to rest his aging body. He ordered three Campeachy chairs from New Orleans. The chairs were sent by the most efficient and speedy means of the day: by ship. Unfortunately, the ship was lost at sea. Years later another order was placed, the ship arrived in Richmond, Virginia and Jefferson had his Campeachy chairs (or as we know them Campeche chairs).
From ‘The Book of Trades or Circle of the Useful Arts’ 1837, Glasgow.
From the earliest days of the American colonies carpenters, sawyers, shipwrights and other craftsmen were recruited from Britain and other parts of Europe to build everything for the new settlements. Ships of all sizes were needed to move goods and passengers along the coastline, along rivers and bays. Major coastal and river cities, smaller settlements and plantations all had shipyards to build and repair all manner of boats.
Shipbuilding tools from a 1943 reprint of ‘Skeps Byggeriji eller Adelig Ofnings Tionde Tom’ by Ake Classon Ralamb, 1691. Translation of the Swedish nomenclature by J. Aasland, Jr, Hampton, Virginia.
All the shipbuilding tools should be familiar to the modern shipwright or any woodworker. It is thought that when Ake Ralamb started out publishing his scientific encyclopedia he was not saying these tools are new, rather these are the tools that have been traditionally used for shipbuilding.
Masts were generally made at a separate site from the shipyard and required another set of tools. The complexity of the construction depended on whether or not the mast was made using a single stick.
Mast-making tools in ‘The Elements of Rigging and Seamanship’ by David Steel, 1794. From the Historic Naval Ships Association.
Here is an excerpt on making a single stick mast from ‘Masting, Mast-making and Rigging of Ships- Ninth Edition’ by Robert Kipping, 1864:
If you find that hard to follow, Charles Desmond’s ‘Wooden Ship-Building’ from 1919 has a simplified description of making a spar by essentially the same method:
“The spar is first worked to shape by hewing in the manner shown [1.]
1. Making a spar.
…and when this has been done, and the stick is fair, the sparmaker dubs off the square corners and makes portion of the stick that has to be rounded eight sided. Next he makes it sixteen sided, by again taking off the corners, and after this has been done the stick is rounded and made perfectly smooth [2.]
2. The rounded spar.
Of course as a spar has a rounded taper from butt to point of greatest diameter, and from this point to top, it is necessary that sparmaker “lay on” longitudinal taper lines very accurately and work them.”
If the tree procured for a mast was examined and found not sound, or as the supply of massive mast trees was exhausted, another method was used to make masts. As Robert Kipping phrased it in his treatise, “They [the masts] are therefore composed of several pieces united into one body…seems to fulfill the old adage of “a bundle of sticks that could not be broken when so united.”
The Library of Congress has a short article on the history of the old (and very long) Mast House at the Norfolk Navy Yard. The description of composite mast fabrication using coaks (scarf joints) begins on page 5 and you can find it here.
When our waterfronts were crowded with sailing ships and the wooden masts and yards swayed as though blown by the wind the oft-used “a forest of masts” was a fitting description. Although there aren’t as many wooden ships on the water they are still made, and with tools and methods that haven’t changed much in the last few centuries.
In May of 1605 explorer Captain George Waymouth and his crew arrived off the coast of the “Northern part of Virginia” as that part of the New World was called. They were on a small island off the coast of what is now known as Maine and near the mouth of the Tanahock River, later to be known as the St. George’s River.
A copy of a copy of the 1610 Simancas (Spain) archive map. Waymouth’s explorations are in the area outlined by the blue box. From the Maine Historical Society.
Captain Waymouth took soundings and other measurements during the exploration but no maps survive. We do have the account of James Rosier, a gentleman employed on the voyage who wrote “The True Relation of the Most prosperous voyage made this present yeere 1605 by Captain George Waymouth in the Discovery of the land of Virginia” (that’s the shortened title). He provides a description of the fruits and trees found in mid-May while still on the island:
After constructing smaller boats for navigation in shallower waters they started to make excursions to other islands and into the river. They were astounded by the freshness of the water, the abundant catches of fish and the many deep coves along the river. In mid-June Rosier wrote:
The “notable high timber trees, mast for ships of 400 tun” were the Eastern White Pine, Pinus strobus. Captain Waymouth was not on a pleasure cruise. He and and his crew were on a voyage to find and report on resources and within several decades the business of mast-making would become the first major industry of New England.
By the 17th-century Britain had exhausted the supply of timber need to make single-stick masts for the ships of the Royal Navy. Britain was in fierce and expensive competition for Baltic fir with Spain, France and Holland, a new and cheaper source for mast timber was desperately neeeded. Pinus strobus was the answer and became known as the “mast pine.”
The Eastern White Pine is known as one of the tallest trees in the Eastern part of the United States. It is easy to work and lighter than other woods. Besides masts the wood could be used for other shipbuilding components, pitch and tar were used for seaming and resin and turpentine were used to make paint and varnish. For future colonists Eastern White Pine would be used to build homes, wagons, barns, furniture and so on.
First Person Observations
Samuel Sewall was a judge in Boston. He is best known in United Staes history as one of the judges in the Salem Witch Trials (he later apologized). He was also a businessman and he kept a diary of his daily actions and the events he witnessed or had reported to him. It is almost overwhelming to read the number of injuries that befall his friends and neighbors and the incredible number of deaths that seem to occur each week. But thanks to his dedication in keeping a record we get a few details about the timber trade and the progression of the mast industry some 80 years after Waymouth’s voyage.
From Thursday, September 1, 1687: “This day we receive a Sloop Load of Boards from the Salmon-falls Saw-mill and the same day, I think by the same Boat, I receive a Copy of a Writ of Ejection which Mr. Mason has cause’d to be serv’d on John Broughton respecting said Mill.”
Sewall was an investor in a sawmill and the writ he mentions may have involved a mill in which he had an interest. He takes a trip to resolve the issue but the court involved cannot meet and the case is deferred until the following March. His trip continues and we get a glimpse of the mast industry from his entrry of September 14:
“See the Mill, get a Cut, visit Mrs. Rainer and her Daughter Broughton. Breakfast there. Ride into Swamp to see a Mast drawn of about 26 inches of 28 [diameter]; about two and thirty yoke of oxen before, and about four yoke by the side of the Mast, between the fore and hinder wheels. ‘Twas a very notable sight. Rode then to York…”
18th-century example of how a large beam was transported. Moving a mast would have required many more teams of oxen.
The following spring Sewall again traveled to resolve the business with the Writ at the Mill but the case was dropped due to the death of one of the parties. He continues his trip and notes on March 9, 1688: “Goe to the Great Iland [Island], saw the Mast-Ship sail.”
Although Sewall lived in Boston his many travels took him to other parts of the Massachusetts Bay Colony. The sawmill in which he invested, the swamp where he observed a mast being pulled and the sailing of the mast ship were along the Piscataqua River in what is now New Hampshire and Maine.
Map of the Pascataway River, ca. 1665-1670. Red arrows mark Quamphegan Falls (site of a sawmill) and Great Island. Portsmouth is not marked but is located at the mouth of the river. Today New Hampshire lies on the left bank of the river, Maine is on the right bank. From the Maine State Library.
Sewall’s sawmill may have been at Quamphegan Falls or further up the river at Salmon Falls. Both falls were an important part of the timber business in this part of the colony. Masts taken from the forests were moved down to Portsmouth at the mouth of the river, further processed and then loaded onto mast-ships for transport to shipyards in England and to other parts of the colonies.
A squared mast tree could easily be 100-120 feet long requiring mast-ships to have exta-long decking. One of these ships could transport 50 masts and the sight of a mast-ship embarking would certainly be a sight to note in one’s diary. Through Sewall’s diary we learn the mast-making industry, as well as other timber businesses, were well-established. Mast pines were felled, processed and transported to the coast for further transport to shipyards. Sawmills were operating and lumber supplies were moved over waterways.
Colony Growth and Crown Control
The Massachusetts Bay Colony was chartered in 1628. After political ups-and-downs between the colony and England, and within England itself, charters were revoked, rewritten in harsher terms and finally in 1691 a new charter was issued by William and Mary for the Province of Massachusetts Bay.
With the influx of immigrants to the new colony the domestic demand for wood grew and came into conflict with the Crown’s need for shipbuilding material. The very last section of the 1691 charter was very specific on the consequences of interfering with the Crown’s supply of mast pines:
“And lastly for the better providing and furnishing of Masts for Our Royall Navy Wee doe hereby reserve to Us Our Heires and Successors all Trees of the Diameter of Twenty Four Inches and upwards of Twelve Inches from the ground growing upon any soyle or Tract of Land within Our said Province or Territory not heretofore granted to any private persons And Wee doe restrains and forbid all persons whatsoever from felling cutting or destroying any such Trees without the Royall Lycence of Us Our Heires and Successors first had and obteyned upon penalty of Forfeiting One Hundred Poinds sterling unto Ous Our Heires and Successors for every such Tree soe felled cut or destroyed without such Lycence had and obteyned in that behalfe any thing in.”
This last section of the charter was known as the Mast Preservation Clause. Surveyors of Pines and Timber were tasked with finding and marking all suitable trees “within ten miles of any navigable waterway.” Trees were marked with three hatchet marks that formed the “King’s Broad Arrow.” Woe to any colonist found with a marked tree, or a tree that was unmarked but met the size requirements for a mast. The Mast Clause, as with most regulations limiting a vital supply, caused divisions among the colonists. Some were very much in support of supplying the Royal Navy with precious timber, others were more concerned with how they were able to sustain livelihoods with the Crown claiming the best and the most.
A New Century and Expotential Growth
Boston Mill Pond and Shipyards, 1743. Boston Public Library.
In the map above you can see that Boston bristled with shipyards. To power the sawmills and other mills in the area a damn was built to create the Mill Pond and use tidal power. As the tide went out it turned the water wheels that powered the mills. The goods made in the mills and shipyards were traded with England, other European countries and with other colonies. Moving commodities and passengers by water, both sea and rivers, was faster and more efficient than by overland route. Smaller ships made in the colonies were made for this purpose. The many shipyards also did repairs for larger ships damaged by weather or warfare. Samuel Sewall’s diary mentions several instances where a ship had lost its mast and arrived for repairs.
Using Boston as an example of the growth of the New England colony we see in 1650 the population of Boston was 2,000 and by 1742 it was 16,382. New arrivals to the colony swelled city settlements and there was also a push into more remote and rural areas. Increased populations and increased trade put more pressure on natural resources. With the crown snapping up the best of timber there was more pushback from the colonists. Poaching timber that met the measurements in the Mast Clause was a cat-and-mouse game between individual citizens, sawmill operators and the Royal Surveyors.
In New Hampshire we can get an idea of how a Mast Clause constrained the livlihood of the colonists. But first, a note about a series of taxes that created revenue for the Crown and protected the trade of goods made in England. In 1733 there was the Molasses Act, in 1764 the Sugar Act and in 1765 the Stamp Act. The Stamp Act was particularly inflammatory as it required a tax on printed material that had to be on paper made in England – everything from legal documents to newspapers to playing cards. Not only was this a wooden age, it was a gambling age and a tax affecting playing cards was a low blow.
Prior to 1766 the governor of New Hampshire did not strictly enforce the Mast Clause, especially in the western portion of the colony. In 1764 the charter for incorporating Weare (by today’s roadways about 70 miles from Portsmouth) included the usual clause for reserving all white pines fit for use by the Royal Navy. New towns like Weare didn’t pay much attention to the clause and enforcement was lax. In 1766 John Wentorth became governor and he began to rigorously enforce the Mast Clause and thereby greatly increase revenue.
By this time the law had become an onerous weight on the newer towns and settlers. Prior to cutting any timber for a home or clearing any land a surveyor had to be summoned to assess and mark any pine trees suitable for the Crown’s use. A royal license also had to be paid to cut any other trees. If a settler did not follow this law he was subject to inspection and arrest for any white pine that might be found in his cabin walls. The law was unpopular from farmer to sawmill operator to minister, as none could escape paying for the use of their own trees and only after the Crown had marked and would take what was best.
Ebenezer Mudgett Has Had Enough
Royal Surveyors used the tactic of inspecting sawmills to find white pine logs of mast size, put the Kings Broad Arrow Mark on the logs and then fine the mill operator. In the winter of 1771-1772 they visted sawmills in the Piscataquog Valley and found six mills with white pine logs 15-36 inches in diameter. The owners were ordered to appear in court and pay fines. Some mill owners paid their fines but the owners from Weare did not.
Ebenezer Mudgett was the leader of the Weare group. He agreed to finally meet the sheriff and face his arrest but the night before he and others got together to plan their response.
From the archives of the Portsmouth Athenaeum.
This event became known as the Pine Tree Riot. Yes, New Hampshire had a riot. Several accounts say the rioters used pine tree switches to assault the sheriff and the number of strikes equaled the number of logs that were confiscated. Some historians think the disguises used by the Weare rioters gave the Boston Tea Party members the idea to use disguises when they held their protest the next year.
Within a few years of the Pine Tree Riot the former colonists had a country of their own and could now command payment from England or any other country for their mast trees. Business would be brisk for many years as we launched our own Navy, more parts of the world were explored and trade routes expanded and Napoleon began his campaigns.
The cone of the Eastern White Pine.
There are still some old growth stands of the Eastern White Pine in protected forests and parks from Canada to North Carolina and in the Upper Midwest. Go find one and give it a few pats.
For the denizens of New Hampshire and Maine who probably know all about the mast pine and the riot I have one more map for you. It is from 1774 and shows about the same area around the Piscataqua River as the 1665-1670 map above.
Portion of 1774 map showing the most populated areas of New England. Boston Public Library.
“Garden Gates,” The Woodworker magazine, August, 1947
“The man nowadays who is able to do a job at his own pace is one of the fortunate ones. Then to one he’ll either be a craftsman with a small workshop of his own or a man working at a hobby. A feeling of enjoyment so much more often accompanies work that is freed from outside control, when that control takes the shape of a nagging foreman or an impatient boss. The queer thing is that when these no longer have to be encountered, our own moods and temperaments want to take charge, as variable as the weather and just about as dependable. It is then that the craftsman has to assert himself and put the mood in its place, knowing very well that it will play high jinks with his work if he isn’t careful. Once he has really started, no matter how lazy or disinclined he may have felt, the odds are that the mood will recede, the work will catch hold of him and bring an enjoyment of its own.
“The pace and the manner are the things that count. If we fling ourselves into any job with a “Let’s get it over and done with” feeling, the chances are that we shall soon be running up against snags caused by own impatience. If we take it up at an even pace, then a regular rhythm of work develops, hand and eye are co-operating in friendly unison, and if we come up against difficulties we shall be all set to tackle them. At least they will not have been created by our own frenzied desire to get on, which is at the root of the most botched work.
“The sense of haste in the modern world is infectious. We must always be wanting to rid ourselves of the work in hand so that we can start something else. It may be because already we can visualise the new things as having more perfection than the old, or because we very quickly tire of a job and want novelty. Or it may all come round to the same thing, that we do not give ourselves utterly and wholly to the work we are doing, because that means putting that little bit of extra pressure on ourselves which is necessary for work of the very best kind. It is, I believe, an almost universal shirking and it keeps us working at second-best.
“And yet the opportunity is there for every man who knows how to handle a tool. Knowledge alone is not enough, skill alone is not enough, for the perfect use of them depends on what a man can give of himself. For when all is said and done he is not a precision tool, or a robot, or a machine, nor even—by nature—a machine minder. Something he is of all these things, but he has also that gift which is so utterly his own, his restless, eternal, questing spirit, which keeps him ever searching for beauty and everlastingly trying to create it. This is the power behind his technical capacity if he learns to harness it, the power by which he can attain to the sense of balance and good judgment which are among the first requisites of beauty. The rest will vary with the man himself. This is the great glory of our personality, that each individual touch is different, so that throughout the great ages of craftsmanship the work of each worker stood out from its fellows even if it was never stamped with his name. Nowadays the individual touch is swamped in mass production. But it still lives on in the small workshop and in the home, wherever there is a woodworker to remember that tools are excellent things, but that it is a man with a tool in his hand who is the hope of the world. He will always be the one to keep his own courage alight and that of his fellows, because he will have discovered some of the things he can do and know that one life is not long enough to find them all. Always there will be for him the perfection that lies in wait just round the corner, to reach which needs every ounce of the effort he can put out. And even in his failure he may pass on to his fellows those glimpses which the world will treasure, seeing in them its dearest hope.”
“The completion of the new altar canopy in St. Paul’s Cathedral in May of this year [1958] was an event of considerable importance in the world of woodwork. This great structure is 54 ft. high by 26 ft. wide and is supported by groups of corinthian pillars, amongst which are four spiral columns with wreaths of bay leaves carved between the bines. Each column was built up of twenty-two sectors put together cooper fashion and assembled with Aerolite 300 synthetic resin glue.
“The job of turning great columns of this size had its own special problems, not the least of which was a lathe big enough for the purpose. Much of the spiral was cut by a device travelling in a slide rest. This left on a sort of spiral collar (see hollow nearest camera) in which the projecting bay leaves could be carved.
“The completion of a magnificent structure of this kind is an effective reply to those who claim that there are no woodworkers left in the country capable of tackling some of the fine joinery and cabinet work left to us by past generations.”
— “Windmills of the Skyline,” Charles Hayward, The Woodworker magazine, July 1958
Niels Henrik David Bohr, a Danish physicist who received the Nobel Prize in Physics in 1922 for his work on atomic structures once said, “An expert is a man who has made all the mistakes which can be made, in a narrow field.”
It reminded me of something Jennie Alexander said during a recent phone conversation for our Meet the Author series, something I didn’t use: “Isn’t this interesting? I’ve only made one type of stool. I’ve only made one type of one-slat chair. And I’ve only made one kind of two-slat post-and-rung chair. And that’s it! I’ve never made a rocking chair. I’ve never made a piece of furniture. I’ve done the same thing over and over and over and it changes, changes, changes—when it’s ready to change. And that’s kind of weird.”
Maybe. But maybe not.
In 2004, while working at Popular Woodworking magazine, I visited chairmaker Brian Boggs (who, by the way, was inspired by Alexander’s book “Make a Chair from a Tree”). At the time of my visit, Boggs’ primary focus was chairs, specifically Appalachian-style ladderback chairs with a contemporary flair. And by that point he had dedicated years of his life to not only building them, but improving them. Improvements came in the form of design, yes, but also tools (Lie-Nielsen still sells the Boggs Curved Spokeshave), joints (his “universal joint” features double offset tenons and housed shoulders) and machines (his hickory bark stripper took 12 years to develop). All of this, simply to make a better chair.
I’m all over the place. There was the Christmas I asked for embroidery supplies. Come Valentine’s Day I tried to embroider my husband a single heart on cardstock. There was a lot of cursing involved, some blood and I don’t think I’ve touched the supplies since.
I rowed for two quarters at college. I took a short evening class on astronomy and spent a few years volunteering at the Cincinnati Observatory until I came to the conclusion that I enjoyed the poetry of stars much more so than the math. Every time I run I think, I should run a marathon.
I find many things to be fascinating. One look at Half Dome and I want to climb it. One meditation class and I’m looking up ashrams in India. One world religion class and I want to enroll in seminary, become a Buddhist and define myself as atheist, all at once.
I suppose this is why I was drawn to writing. For a short while I get to live vicariously in the life of another. And not always, but often, that other is being written about because of their ability to narrow their focus so much that they become an expert, even if that wasn’t their intention. Perhaps this is behind all brilliance.
There’s validity in trying it all. But I’ve also learned that there’s validity in finding a niche. There’s validity in devoting a large part of your life to 17th century joinery. And Welsh stick chairs. And carving acanthus leaves. And making macaroons. And growing the perfect tomato.
Alexander may only have made one type of stool. And one type of one-slat chair. And one type of two-slat post-and-rung chair. But her dedication to doing the same thing “over and over and over,” while allowing it to change and improve while also studying and theorizing and, dare we say, obsessing, has benefitted all those who point to “Make a Chair from a Tree” as inspiration. That type of devotion is why we can buy copper tacks from John Wilson. And moulding planes from Matt Bickford. And letterpress printed books.
I think all experts see what Alexander calls “the flash.” The niche, for them, fulfills. “There is a spirit of shaving wood that fills a place in me that otherwise is not filled as a person, as a thinker, as a human being,” Alexander says.
Coupled with, of course, hard work, dedication and simply showing up at the bench, again and again and again. As Charles Hayward wrote in a 1936 issue of The Woodworker magazine: “Continued application and perseverance do really bring mastery, and in these summer months, when practical work has been thrust into the background, we can still consolidate and even advance our work.”
