Lost Art Press

New Classes at the LAP Storefront

Posted on by fitz

SilverwareClassShopShotA handful of new woodworking class sessions from Daniel Clay, Brendan Gaffney and me will go on sale Wednesday, May 9, 2018 at 9 a.m. EDT on Eventbrite. Classes are limited to six students – the number of benches (plus one for the instructor) we have available in the front room of the storefront, which is filled with natural light. And the mechanical library, Electric Horse Garage and biergarten are all open for inspection.

If you’re one of the first six to register, the instructor will be in touch regarding payment and tool lists. If you’re number seven or after, you can choose to be added to the waitlist (for which I encourage you to register – I filled an empty slot in my last class from the waitlist, and Brendan has added the sector sessions below as a result of robust demand).

All proceeds go directly to the instructor; they are not a money-making enterprise for Christopher Schwarz or Lost Art Press. He’s let those of us who are teaching use the space for free as a way to help build and get the word out on the local woodworking community, and because he is incredibly generous. (Note: He is also an excellent teaching assistant, and will likely be around for at least a little while during the classes.)

ChipCarvingPromoChip Carving Class with Daniel Clay
July 7 & 8
Cost: $300, materials included (Click here to register: Will go live on 5/9/18 at 9 a.m.)

In this two-day class, students will receive comprehensive instruction in the fundamentals of chip carving, a decorative technique in which faceted “chips” are removed from a wooden surface to produce geometric patterns, stylized images, lettering and ornamentation. Through demonstrations, guided practice, skill-building exercises, and the completion of a decorative wall hanging, students will leave class with all the knowledge, experience and confidence to pursue chip carving on their own. One of the most attractive aspects of chip carving (especially for beginning woodcarvers) is that it can be accomplished at a high level with minimal tools and materials; all you need to become a great chip carver is a sharp knife, some suitable wood and a little practice.

No prior woodworking or carving experience is necessary to take the class, but all are welcome! This class is best suited to those with little or no chip carving experience.

The instructor will provide the wood and other necessary materials for the class. Students must supply their own chip carving knives. If you don’t have a chip carving knife it is strongly recommended that you start with this knife, or this two-knife set. Additionally, it is recommended that students bring a pencil, a sheet of 220 sand paper, a 12” combination square, and, if you have one, a sharp block plane.

stepstool-e1524365957842.jpgDovetailed Shaker Step Stool with Megan Fitzpatrick
July 28 & 29
Cost: $340, which includes all materials. (Click here to register: Will go live on 5/9/18 at 9 a.m.)

Learn how to cut dovetails by hand, and cut and refine curves with hand tools, as you build a classic Shaker two-step step stool (out of cherry) that will withstand decades – lifetimes, really – of use. This one is based off the classic stool in “Making Authentic Shaker Furniture,” by John Shea (Dover, 1975). You’ll also get to listen to me wax prolific about liquid hide glue, use it, and take home a bottle of Old Brown Glue courtesy of Patrick Edwards.

Build the Cabinetmaker’s Sector with Brendan Gaffney
August 18-19, 2018
Cost: $300, which includes all materials. (Click here to register: Will go live on 5/9/18 at 9 a.m.)

In this two-day class, students will build their own Cabinetmaker’s Sector, my modernized design for the ancient geometer’s tool, used for drawing, drafting and (in my shop) the layout of dimensions and joinery on woodwork. The class will revolve around the skills of modern hand-tool makers, including careful marking and measuring, mixing metal and wood, hand shaping, finishing and (of course) how to use the tool.

Each student will be provided the wood and the necessary brass hinges and pins, everything needed to produce the sector. The first day will revolve around affixing the brass and wooden tabs into the tools, riveting the leaves together, flattening and lapping the tools and reviewing the principles behind the geometry of the sector. The second day will revolve around shaping the sectors, stamping and inking the sector marks, finishing the sectors and learning to use them in the shop. Every student will leave with a completed sector, plus the knowledge of how it works and how to use it.

ADB Bookcase copyBoarded Bookshelf with Megan Fitzpatrick
August 25 & 26, 2018
Cost: $340, which includes all wood and Rivierre nails. (Click here to register: Will go live on 5/9/18 at 9 a.m.)

Build the Boarded Bookshelf from Christopher Schwarz’s “The Anarchist’s Design Book” as you learn how cut dados and tongue-and-groove joints by hand, and drive tapered, square-shanked nails without splitting your work. And of course, plane up your work for a perfect finish. The bookcases will be built in pine…and we might even have time to give them a first coat of General Finishes milk paint (or casein-based milk paint, if that’s your preference – the tool list will include links and pros/cons for both finish treatments).

Build the Cabinetmaker’s Sector with Brendan Gaffney
September 15-16, 2018
Cost: $300, which includes all materials. (Click here to register: Will go live on 5/9/18 at 9 a.m.)

In this two-day class, students will build their own Cabinetmaker’s Sector, my modernized design for the ancient geometer’s tool, used for drawing, drafting and (in my shop) the layout of dimensions and joinery on woodwork. The class will revolve around the skills of modern hand-tool makers, including careful marking and measuring, mixing metal and wood, hand shaping, finishing and (of course) how to use the tool.

Each student will be provided the wood and the necessary brass hinges and pins, everything needed to produce the sector. The first day will revolve around affixing the brass and wooden tabs into the tools, riveting the leaves together, flattening and lapping the tools and reviewing the principles behind the geometry of the sector. The second day will revolve around shaping the sectors, stamping and inking the sector marks, finishing the sectors and learning to use them in the shop. Every student will leave with a completed sector, plus the knowledge of how it works and how to use it.

DTC_Open

Dutch Tool Chest with Megan Fitzpatrick Sept. 22 & 23
September 22 & 23, 2018
Cost: $340, which includes the wood and nails/screws.  (Click here to register: Will go live on 5/9/18 at 9 a.m.)

During this intense two-day class you’ll build a Dutch tool chest (from either pine or poplar, depending on what’s good, available and inexpensive that month) using dovetails, dados, rabbets and nails (or screws). Because of the demands of the project, this class will likely run into the early evening to ensure everyone completes the chest. The Dutch chest is an excellent introduction to handwork and the result is a fine place to store your tools.

Hinges and lifts are up to the individual makers, but I’ll provide some suggestions/links for both commercially available and handmade options.

CoffinMake a Coffin-Shaped Bookcase…for use Now & Later with Megan Fitzpatrick
October 20 & 21, 2018 (just in time for Halloween!)
Cost: $340, which includes all materials. (Click here to register: Will go live on 5/9/18 at 9 a.m.)

Build a traditional kerf-bent and nailed pine coffin (which we’ll then make into a bookcase for interim use). Note that at the bookcase link, you can download the coffin chapter from “The Anarchist’s Design Book,” free. But it doesn’t come with fun, frivolity or candy corn (all of which you’ll get in this class!). As tempted as I am to build the fire-bent version…my health care exchange insurance just isn’t good enough to chance it! (Apologies to John Hoffman for the coffin image –  it makes me chuckle every time!)

 

 

A Race Against Time with ‘Welsh Stick Chairs’

Posted on by Lost Art Press

WSC_cover

It’s difficult to believe that it has already been 10 years since John Brown died on June 1, 2008. It’s even more difficult to believe that his landmark book “Welsh Stick Chairs” is not in print.

With a little luck, we hope to have “Welsh Stick Chairs” in your hands in June 2018 for the 10-year anniversary of his passing. Today I uploaded the final files to our printer and they should start production on the book on Monday afternoon.

We hope to open pre-publication sales of the book next week. We’re still waiting on a couple elements of the print job to make sure we have the costs correct. We’re shooting for $27 to $29, which will include domestic shipping.

Note that we have the rights to distribute “Welsh Stick Chairs” only in North America. Not in Europe, the UK or – oddly enough – Wales. We’ve been told another publisher in the UK will be publishing a version for that market. But we don’t know when or what it will look like.

Ours will be printed in the United States on heavy and smooth coated paper. The signatures will be sewn for durability. And the book will be covered in heavy 100-pound Mohawk cardstock with a vellum texture. (We love Mohawk paper – it’s made with wind power.)

The dark blue cover will then be stamped with a matte silver foil. It’s going to look crisp and have a lot of nice textures.

— Christopher Schwarz

Does This Happen When You Chop Dovetails?

Posted on by meghanlostartpress
dovetails1
FIG. 1. HOW WOOD IS TORN OUT AT THE SHOULDERS, A BAD FAULT

This is an excerpt from “The Woodworker: The Charles H. Hayward Years: Volume III” published by Lost Art Press.

This is a common fault even amongst experienced men who should know better. The wood between the dovetails is torn out, leaving an unsightly gash which robs the joint of much of its strength. In nine cases out of ten it is concealed when the joint is assembled, and this is probably the reason why so many do not take the trouble to avoid it. There are cases, however, when the blemish is seen, especially when the wood tears just below the surface. When the joint is levelled it is easily possible to plane into it with the result that an unsightly gash is disclosed. The fault is easily avoided as explained below.

dovetails2
FIG. 2. WHY WOOD IS TORN OUT. The waste is completely removed as at A. When reversed it is unsupported and is levered over, tearing out the fibres as shown

Let us first consider the reason why the wood tears out in this way. There is first the downward chop short of the gauge line across the grain, as at (A), Fig. 2, followed by a horizontal cut which splits away the waste piece. Next is another chop right on the line and a second horizontal cut. So far no tearing out has taken place, yet it is this preliminary cut that is the cause of all the trouble. The wood is now reversed and a similar chop made, as at B. It is easy to see what happens. The shock of the blow causes the unsupported waste to bend over, and it tears out the fibres from the shoulder as shown. If the chisel happens to be blunt the defect is so much the worse. It is all due to the projecting waste piece having no support when the wood is reversed and the second cut made.

The remedy is simple. Begin by chopping down across the grain short of the gauge line as before, and then make a sloping cut to meet it as at (B); Fig. 3. Make a second cut a little nearer the gauge line followed by a second sloping cut, and finally right up to the line, as at C. Note that sloping cuts leave a short piece of uncut wood at the corner. On no account cut away the waste horizontally from the end. If now you reverse the wood and chop down, the grain will not tear out because the waste piece is supported. You can ease the work too by splitting away the waste at the end. It does not matter once the wood has been reversed.

dovetails3
FIG. 3. CORRECT PROCEDURE.
Wedge shaped piece is removed leaving the corner Intact

It will be realised that in working in this way the removal of the wedge of wood enables the chisel to penetrate easily when the second chop is made closer to or right on the line. The idea is shown pictorially at (D), Fig. 3. In thick wood or extra hard wood it may be necessary to make several cuts, easing away a wedge of wood after each, as at (C), Fig. 3. The great point in avoiding tearing out, however, is to leave the wood untouched at the corner so that it is not forced downwards when the wood is reversed. The corner supports it, as shown in Fig. 4. Chopping in with the grain at the end after the wood has been reversed however enables the chisel to penetrate more easily.

dovetails4
FIG. 4 . HOW UNCUT CORNER SUPPORTS THE WASTE WHEN THE WOOD IS REVERSED
dovetails5-1
FIG. 5. WEDGE INSERTED TO SUPPORT WASTE

If for any reason you have cut away the waste right to the end in the first chopping, you can still prevent tearing out by inserting a little wedge of wood beneath the overhanging waste as in Fig. 5. This gives support and prevents it from bending over under the force of the blows and so wrenching the fibres.

— Meghan B.

Unuseless Skills

Posted on by fitz
IMG_3308
Photo by Narayan Nayar.

When I was a kid, my family had a wide selection of “bathroom books.” These were books that had been taken down from the shelves on a whim and left behind on the shelf above the toilet, either because their contents were intriguing or seemed appropriate for a brief perusal. I remember a manual on grading gravel roads, a book of palindromes and, most memorably, one called “The Art of Chindogu.” Chindogu, as I learned over many short reading sessions, is the Japanese art of the unuseless (yes, unuseless) invention. These creations either fulfilled a need or solved a problem, with the catch that the solution was often overbuilt, silly looking or impractical.

What I grew to like about chindogu was the enthusiasm and professionalism with which the wacky, hyper-specialized or odd inventions were pursued by their inventors. Each one was (somewhat) professionally manufactured and photographed, despite being prototypes that were never meant to be sold. They seem like a byproduct of the design process – sometimes, pursuing something niche, unprofitable or outlandish can teach us a lot about our work that doesn’t fall to such an extreme.

And so, I spent last weekend with Narayan Nayar and Daniel Clay in a coopering class at Tillers International learning to make a handled bucket, called a piggin, despite having no need or particular desire to begin producing buckets or barrels.

Don’t get me wrong – the world still needs coopers and new barrels. Our teacher, Eric Edgin, makes vats and barrels for food fermentation. Just last January, Eric traveled to Japan to learn more about the art of soy sauce vat making. Coopering is also full of clever solutions to unique problems. Coopers have a wide range of woodworking tools and techniques that are at once specialized and widely applicable.

vessel
One of Eric’s fermentation vats, made during his trip to Japan. Photo by Narayan Nayar.

But coopering is what I would call an unuseless skill for my work. I don’t plan to make barrels, buckets or piggins any time soon. It was fun to make a bucket entirely by hand, with only a few sharp tools, but the work in no way resembles my own.

The solutions that coopers have found to their particular set of problems, however, are likely to impact or inform the way I do a few things in the shop. The use of a stationary jointer plane, to which one brings the workpiece, makes a lot of sense when tuning the edges of beveled and tapered parts. The “clapper gauge” is really a specialized style of sector, which accurately measures the outer angles of a stave against a desired diameter. The shavehorses used are familiar looking, but the use of a “belly” is common, as are all sorts of clever body mechanics and workholding.

L1008124
Photo by Narayan Nayar.

Just like I was looking for an excuse to study something outside my usual practice, I was also looking for a reason to head to Tillers International. Located outside Kalamazoo, Mich., Tillers runs what I call a friendly “Robin Hood” non-profit model. The school teaches classes on woodworking, metalworking and all manner of skills for traditional homesteading and farming to those who can pay for them. Then, Tillers use that money to teach those same skills to those who cannot afford to pay for these classes. The organization has worked with people across the globe and is explicitly dedicated to improving the lives of people in rural areas worldwide, by teaching them skills they can use to be self-reliant and independent. This makes the act of paying a sum of money to learn to make buckets all the more sweet – it’s definitely going to a good cause.

It was a joy to spend time in a beautiful place with good friends, honing my bucket-making skills. I did not walk away a cooper – but I did walk away a furniture maker with a few new tricks. These skills may take some time to come about as a need in my work, but sometimes, a little inspiration from a bathroom shelf or an age-old vessel-making tradition is just the kind of inspiration or enrichment you need. Who knows? Maybe I’ve got a few round cabinets in me.

IMG_3422
(From left) Me, Eric Edgin, Narayan Nayar and Daniel Clay with our brand-new buckets.

 — Brendan Gaffney

One Tree: A Workbench Poem

Posted on by Lost Art Press

My Movie from Christopher Schwarz on Vimeo.

 

I am off to Charleston, S.C., for the rest of the week to help settle my father’s estate and clean out his house. So I won’t be posting much on the blog, if at all.

In my absence, I give you this embarrassing reading of the poem from “Ingenious Mechanicks: Early Workbenches & Workholding.” It always takes me a little time to get any perspective on my own work. This book seems to be an unusual combination of deep and difficult research with Cheeto jokes. I can say at this point that the printing job is spectacular. And the paintings that Suzanne Ellison dug up for the book are worth the price of admission.

The poem is an exhortation on the sort of woods that are appropriate for a workbench. The audio was recorded and edited by Brendan Gaffney. The plates are from from M. Duhamel’s “de L’exploitation des bois.”

— Christopher Schwarz