If you’ve met Chris Williams, then you know “soothing” is not the most likely adjective to describe him – typically I’d choose “hilarious,” “enthusiastic,” “skilled” … something that gets across his larger-than-life personality and absolute love for and mastery as a maker of the Welsh stick chair form.
But as I was working away alone in my basement shop, I was listening to Chris chat with Kyle Barton and Sean Wisniewski on the Modern Woodworkers Association podcast (episode #290), and it was just so nice to hear his voice again (and OK – his lilting Welsh accent), that I felt as if he was in the room with me … though he’d no doubt be appalled at the state of my basement shop – it is, as Chris would say, SHOCKING! And it was soothing too, for that hour and 15 minutes or so, to not feel quite so alone. (But don’t worry – I’m fine.)
Chris was on the podcast to talk about his new book, “Good Work: The Chairmaking Life of John Brown,” about Welsh stick chairs in general, and how his own view of chairmaking is very much determined by his place in the world (that is, a small, rural village in Wales). He expands (expounds?) on some of the information in the book, sharing more about his own woodworking background, and more on how John Brown changed the trajectory of his life. Chris also offers his thoughts on what makes a “good” Welsh stick chair, and how his own have evolved – along with my favorite quotation from John Brown on the subject: they are “a smidgen off ugly.” He also talks a bit about a new book he wants to write.
Give it a listen; it’s worth your while. The link here is to the Google podcast player, but the episode (Modern Woodworkers Association #290) is available just about anywhere you find your podcasts.
About a year after I built The $175 Workbench, I built The Power Tool Workbench for the August 2002 issue of Popular Woodworking magazine. The issue featuring The $175 Workbench had done particularly well on the newsstands (the bench had been on the cover), and so my fellow editors were willing to let me stick my neck out again.
This bench’s structure is similar to The $175 Workbench, but it has a bank of drawers below (not a fan of that) and it is sized to fit behind a table saw. Also, it features a Veritas Twin-screw Vise on one end.
All of my benches have had a hard life, but this one especially. I gave it to my father. He had it in his garage in Charleston, S.C., where it weathered a couple hurricanes and storm surges. After the last storm surge, my dad found it floating in about 6’ of water.
It survived quite well. The only repair I had to make was to lubricate the drawer slides to get them unstuck from rust.
The benchtop is a little small for handwork, but I’m not going to ever let it go. After my father died in 2018, it was one of the few things I took with me from his house.
That doesn’t mean it’s a perfect bench – far from it. The video explains it.
Kara Gebhart-Uhl, Christopher Schwarz and I have selected a few of our favorites from “Honest Labour: The Charles H. Hayward Years” – some have already been posted; there are some still to come. Chris wrote about the project that “these columns during the Hayward years are like nothing we’ve ever read in a woodworking magazine. They are filled with poetry, historical characters and observations on nature. And yet they all speak to our work at the bench, providing us a place and a reason to exist in modern society.”
Our hope is that the columns – selected by Kara from among Hayward’s 30 years of “Chips from the Chisel” editor’s notes – will not only entertain you with the storied editor’s deep insight and stellar writing, but make you think about woodworking, your own shop practices and why we are driven to make. When Australian toolmaker Chris Vesper (vespertools.com) read “A Kind of Order” it prompted him to write a few responses, one of which we give you below.
— Fitz
Everything in its Place
Hands and mind work as one to create when a maker is in the zone – be it woodwork, making furniture, fixing the lawnmower, working on an old car, or machining some gizmo in the sanctity of space that is your workshop on a lathe and milling machine.
When working on a project or even just tinkering the excitement can be palpable, especially when the finish is in sight among the setbacks (and occasional oopsies). The bench is a mess, with tools everywhere, things lost under piles of wood shavings and no cares given. And we all know this one: “That 10mm socket has got to be somewhere,” then many minutes later: “HOW the heck did it get there??!” Clearly too much fun is being had! Time lost equals the inverse of size be it chisels, sockets or even spanners. Big ones are easy to find – but small ones?
In our education as makers we refer to glossy mags or online tutorials that show impeccable workshops with perfect lighting. You may even feel some shame at your own space, so you set personal goals; you dream of what could be. But you can’t see that great pile of crud just out of their camera shots.
As for some professional work, with undersides of tabletops and backs of drawers sanded and polished to within an inch of their lives (not to mention the bits you actually see): this way of work is not for everyone, be it from lack of desire or a skill set not quite up to it. We see this perfection and perhaps gaze over our own work, and wonder at our own pleasing sanctuary of shavings piled up knee-high from attacking tear-out in a board. Perhaps we observe the results of a slightly wonky glue up. We see tools not stored properly and perhaps deteriorating from rust or being banged about – all that work to get those tools shiny the first time is lost.
In the intensity of enjoyable work, things will inevitably slip and chaos creep in. In machining work, the tool cart empties as the bench and floor fill with tools, grease and some strange black goop that gets on everything one touches. In woodworking, the tool cabinet and workbench are similarly affected (minus the black goop, hopefully). After a good, all-absorbing session of work I find it therapeutic to tidy and clean as I think back over the job, the tools used and why, the mistakes and the triumphs. Be it a daily ritual or an end-of-job ritual it’s a nice one to have.
Everything in its place.
But always keep this in mind: When I take a photo for social media you don’t know about the unsightly pile of freaky colored rags or glue encrusted ice-cream containers I just flicked out of the way to make the shot a little better.
After I told Suzanne Ellison that we had 11 different workbenches here at the storefront, she (perhaps calling me out as a liar) suggested we do quick video tours of them. So, with the help of my daughter Katherine, here’s the first one.
This is the so-called $175 Workbench I built for a 2001 issue of Popular Woodworking. This poor bench has seen so many alterations and experiments, I feel bad for it. But the bench has remained a champ, and I still love working on it.
These short videos are a quick tour with my current thoughts on each particular bench. All the benches are in our shop for one reason: They work. People regularly ask me to rank-order the benches I’ve built, from my favorite to the black sheep. That’s not possible because each one of these benches was built to deal with a certain set of circumstances.
The $175 Workbench was built to see how little money it took to make a functioning bench. And to prove that construction timbers are an excellent bench-building material.
Here are some links to items discussed in the video:
Editor’s note: As promised, Christopher Schwarz and I are writing a series of blog entries that explain how we have improved the construction process for “The Anarchist’s Tool Chest” during the last nine years (and several hundred chests). But the tool rack discussion isn’t an improvement; it’s an addition. And because the choices on saw storage can affect the tills, I’ve written a bit about them, too.
Tool Rack
When Chris and I were discussing what to include in this series, I said, “What about the tool racks?” which he and I do differently. He replied, “The tool rack isn’t in the book.”
You’d think I’d remember that…having read the book a time or two!
So here are our tool racks – in each case, a piece of scrap stock with a series of 1/2″ holes drilled 1-1/8″ on center. They have a bead on the top edge because we’re fancy…and we like our beading planes. Both racks are simply screwed in place on the inside front wall of the chest, which makes them easy to remove if need be for repair or replacement.
But they are slightly different. Chris has a saw till in the bottom of his chest, because a) that’s traditional and b) he has more long handsaws than do I, and needs a place for them in his chest. I have but two panel saws, which are stored on the underside of the lid of my chest at home. (If I need a large handsaw at the Lost Art Press shop, Chris is kind enough to let me use his.) Note: Chris has improved/changed the way he now builds the floor saw till; you can read more about that here.
Chris uses the space between his longer saws to store his shorter backsaws, putting them toe down in between the longer saws. I store mine behind my tool rack, which is bumped out a little bit from the front wall of the chest with some scraps.
So while Chris’s tool rack is about 1″ thick x 1-1/4″ wide, mine’s closer to 1-1/4″ x 1-1/4″, because I need the extra width to catch one side of my saw handles, and have enough room for the holes and handles of the pokey tools that hang in them (chisels, screwdrivers and the like). The little scraps that bump it out from the wall are about 1/2″-5/8″ thick.
Mine is also a bit lower in the chest – at around 8″ – because I needed enough vertical space for the my saw handles. Chris based the location of his off his longest chisel handle (plus an inch or so). Yours should be located based on what you’re going to put in it – not our measurements (though 6-1/2″ to 8″ is a decent starting point).
In the detail shot of Chris’ chest above, you can see a similar setup on the front of his saw till – he added that rack a few years back to hold larger chisels and the like when his front rack got full. It’s a few blocks to hold the tools out from the till wall, with a 3/8″ thick (or so) scrap in front to catch the handles.
Sliding Tills
The front-to-back depth of the sliding tills is based off being able to fully slide them just past one another so that you can easily access stuff in the lower tills. Because I have no floor saw till for the sliding tills to run into, I was able to make my tills slightly wider than what’s in the book … but I must confess that on my first chest (the one in my basement), I made them about 1″ wider than is ideal. They’re 10″ … because the carcase interior is 20″ front to back. But of course the top one runs into the handles of the tools in my rack, and the middle ones runs into the rack itself. Oops. (Still, it’s not debilitating.) Now, I make the tills about 9-1/4″ front to back, which is only 1/4″ more than what’s in the book. I guess I do that just to be different; it doesn’t gain me much storage!
But as I noted above, Chris has changed the way he builds the saw till, so it now sits just below the runners for the bottom till, allowing him to bring that runner (and the one for the middle till) all the way to the front of the chest.