If I owned only one set of woodworking books, it would be the four texts edited by Charles Hayward that we titled “The Woodworker: The Charles Hayward Years Vols. I-IV.” These four books cover everything – and I mean everything – that you need to get started in woodworking and to grow as a craftsman.
I’ve been woodworking for nearly 30 years, and when I have question about how to do a certain operation, these books are where I turn.
Collecting this information into the four volumes was an epic tale in itself. The four books are made up of the best magazine articles on handwork from The Woodworker, a British woodworking magazine that Charles Hayward largely wrote himself. We had to comb through 30 years of monthly magazines and sort out the best articles. Organize them. Scan images and retype the articles and then assemble them into these huge volumes.
It was worth it, if only for me to own these four incredibly useful books (there’s also a fifth book of Hayward’s inspirational essays we added later). Here is a small taste of the clarity Hayward brought to his writing from “The Woodworker: The Charles Hayward Years,” Vol. I, Tools.
– Christopher Schwarz
On Saws
Of all the tools in the kit the saw is probably the most difficult to control, and it is certainly the most easily damaged by abuse. Remember that, apart from proper handling, a saw should not be given work for which it is unsuitable.
Since the general modern practice is to buy prepared timber ready cut to size the need for many saws has passed. Still, it is necessary to be prepared to do a certain amount of cutting up, and a cross-cut handsaw is advisable.
Handsaws. If you propose to have one saw only, the panel saw is probably the best investment. If you can have two (and it is better) choose a panel saw and a larger cross-cut saw. The latter will do for the general cutting up of larger timber—you can use it for ripping with the grain as well as crosscutting. It is rather slower at this than the ripsaw, but most men are agreed that the latter is an unnecessary expense nowadays.
For the cross-cut select a saw of about 26 ins. length, with a tooth size of 8 or 9 points to the inch. It will cut quite fast enough for the limited amount of cutting out you need to do, yet it is not so coarse as to tear out the grain. Fig. 2, A, shows the overhand method being used to rip out a set of stiles. Cabinet makers usually prefer this as it is less back-aching than bending over trestles.
The panel saw comes in for a good many jobs. Its fine teeth make it far less liable to splinter out the grain, a feature specially valuable when sawing across the grain of brittle hardwoods. For the same reason it is invaluable for thin wood which would probably split if a coarse toothed saw were used.
Plywood again can be sawn with it without danger of the layers being forced apart. Another use is that of sawing the larger tenons—in fact, it can be used for any of the work for which the tenon saw would be too light. A 20 in. length with a teeth of 12 points to the inch is a good all-round size.
Back Saws. These are required for the general bench work of cutting smaller pieces of wood to size and sawing joints. The blade is of a finer gauge than a handsaw and the teeth are smaller so that it makes a much finer cut. It is kept stiff by the iron or brass back. You need two; a tenon saw and a dovetail saw. The former is used for all the larger bench work sawing. A length of 14 ins. is recommended and a tooth size of about 14 points to the inch. Lighter work is done with the dovetail saw; dovetails, small mitres, in fact, any job requiring a fine cut. A small saw—say, 8 in.—with extra fine teeth is recommended. It might have 20-22 points to the inch. This will give it an extremely fine cut, making it ideal for small joints, but take care that it is not abused by giving it work which is too heavy.
Bow and Padsaws. These are needed for cutting shapes, and of the two the bowsaw is infinitely the better tool. There are, however, one or two jobs for which it cannot be used, and it is for these that the pad or keyhole saw is needed. First the bow saw. The exact size does not matter a great deal; a blade length of 12 ins. is a good average size. Its advantage is that, since it is kept taut by the tension of the cord at the top which is twisted tourniquet fashion, the blade can be narrow, this enabling it to negotiate quick curves. Furthermore there is no danger of its becoming buckled by the pressure put upon it. It can be used for internal cuts because the rivets holding the blade can be withdrawn, enabling the blade to be passed through a hole.
The only restriction is that it cannot be used internally at a distance from the edge greater than that between the blade and the centre bar. For this work the keyhole saw is necessary. This has necessarily to have a somewhat coarse blade because it has nothing beyond its own stiffness to keep it straight. The rule in using it is to give the blade the minimum projection consistent with a reasonable stroke. It helps to avoid buckling. A typical everyday use is that of sawing the lower part of a keyhole after boring the hole at the top. Here it would not be worth the bother of threading in the bow saw for two short cuts.
It is not advisable for the reader to sharpen his own saws—he will probable do more harm than good unless he has had some experience. A common practice is for cabinet makers to sharpen their own saws twice and then to send them away every time after that. The point is that if a saw gets into bad condition-uneven teeth and so on-the sharpener charges more to put it right, so that it is not an economy in the long run to do it oneself. This applies specially to the saws with small teeth.
Quick update on last week’s silent auction. It ended Saturday, the winner was notified and the chair will be on its way to him tonight (I hope).
Several of you asked what the winning bid was. We’re going to remain silent, as this was a silent auction. Plus we don’t want to drive up the price of my chairs. I will say that the winning bid was higher than my typical price for a chair (so apologies to the guy who bid $50; you were not close).
Speaking of chairs: If you are coming to our open day this Saturday, I will have a couple Irish prototype chairs for sale for $500, cash and carry, as-is where-is etc. If the chairs don’t sell on Saturday, I’ll do a raffle here on the blog.
The open day is from 10 a.m. to 5 p.m. on Saturday, Dec. 11, at our storefront at 837 Willard St., Covington, KY 41011.
We will have tools and books for sale during the day. We will be give away free Lost Art Press pencils and yardsticks. Plus we will have some blemished tools, books and apparel for sale for 50 percent off (cash only on blems).
And do ask to see the clock. Most of you will like the clock.
See you Saturday.
— Christopher Schwarz
P.S. We ask that visitors to our storefront be vaccinated against COVID. We won’t check vaccination cards; it’s the honor system.
In our 21st Chair Chat™ with Klaus Skrudland and Rudy Everts, we discuss a primitive stick chair that looks so uncomfortable it would best be used to interrogate spies. As usual, the language is on the salty side. Then again, a chair like this needs a rich vocabulary to be discussed properly. As always, if this kind of entertainment does not suit you, maybe you’ll like this endless horse better.
In the late 1990s, when JoJo Wood was just a few years old, her parents moved from the county of Essex, northeast of London, to Edale in the Peak District of Derbyshire, between the industrial cities of Sheffield and Manchester. A tiny village in a remote corner of north-central England, Edale attracted hikers, especially during late summer and fall, when its hills were cloaked in purple heather. Many of these visitors also turned out to be interested in another local offering: spoon carving courses taught by JoJo’s parents, Robin and Nicola. When JoJo was about 13, the family moved from a stone cottage “in the middle of nowhere – the last house on the Pennine Way” – to the village center, where they taught their craft in the village hall. “Rob would do all the axing and rough carving, and then Nic would finish them. She has a design background and eye for aesthetics.”
They often roped their daughter into helping. JoJo can’t recall exactly when she started using a knife, but she knows it was when she was “definitely very young. I had quite a short attention span,” she continues, “so I never really made objects. It was mostly swords and spears to fight my brother with.” (That’s her younger brother, Ollie, now 24.) People would come for the courses and stay in the village, carving spoons during the day, then tack on a couple of days to go walking in the hills.
Robin’s teaching wasn’t limited to the village hall in Edale. He taught in other parts of England, as well as internationally, and always tried to take the family with him when he traveled. That’s how JoJo came to meet famed Swedish woodcarver Wille Sundqvist, whom many consider one of the fathers of green woodworking, when she was just 8 or 9. While she appreciates the honor of having met Wille in person, she admits that as a kid, “all the talk about knives got boring.” Still, when their hosts brought out knives as gifts for her and her brother, she accepted hers graciously and says “That was my first knife of my own.”
Fast forward a few years. “Every teen-ager goes through a stage where everything their parents do is the least cool and they want nothing to do with it.” So she explored other things. JoJo took the GCSEs (General Certificate of Secondary Education) at 16, then went to what Brits call college – usually what’s known as technical or community college in the States – in Chesterfield to study art. “I struggled a lot with my mental health,” she says, acknowledging a challenge faced by many at the transition to adulthood. As a result, she didn’t get far before dropping out. The following year she tried A-level studies (roughly equivalent to junior and senior high in the States) but dropped out at the start of her second year due to depression and anxiety.
“I was later, in my early 20s, diagnosed as autistic,” she explains. “That probably has a lot to do with my struggling…. This undiagnosed autism made me not fit in very well. It helps me be kinder to myself about some things, because I really struggle in a lot of situations. I remind myself that it’s not my fault; it’s just the way my brain works.”
At 18 or 19 she dropped out the second time. “I spent time in my depression hole,” she continues. While JoJo was growing up, her mother attended graduate school, where she earned a doctorate designing multimedia resources for teaching craft skills. She always spoke about how great it was to go back to university as a mature student. Thanks to her mother’s perspective, JoJo understood that she could return to the world of formal education someday if she needed a qualification. “That was a different opinion,” she says, from the prevailing assumption that anyone who did not complete a degree straight after high school was something of a failure. “It’s kind of sad that that’s how everybody viewed me when I didn’t go to university.”
She spent a summer assisting Mike Abbott, who teaches chairmaking in Herefordshire, southwest of Birmingham. “You’d spend a week living in the woods, cooking on wood fires, sitting around the campfire, and you’d make a chair. Assistants help with projects, make tea, and so on. There I spent more time doing woodworking and also my first big teaching, although informally.” After helping people to make chairs and understand how wood “works,” she showed them how to carve spoons in the evenings.
When her dad was organizing the first Spoonfest with his friend Barn, she found herself once again roped in to help. She’d carved a few spoons by that time but “nothing that seriously.” One of her jobs was to put together the festival T-shirt, which had to list the instructors. “They’re all men,” she noted. It struck her as odd – those who’d attended her parents’ courses were fairly evenly mixed by gender. But there didn’t seem to be any women carving spoons professionally at that time, she says. “So…in a fit of feminist stubbornness, [I] decided that by the following year I would be good enough to teach.”
She spent the year practicing, and sure enough, was teaching that following year, 2013. “I was hooked,” she says. “Couldn’t put it down.”
If it seems a stretch to go from a remote village in the countryside of northern England to teaching internationally, all without the benefit of conventional higher education, JoJo’s trajectory is a little easier to comprehend when you go beyond her parents’ example and how they immersed their daughter in craft from her earliest years to consider the passionate interest and ambition her father demonstrated in researching and reviving a branch of woodcraft that might otherwise have been lost to history. Google Robin Wood and you’ll find he has “MBE” (Member of the Order of the British Empire) appended to his name, a great public honor recognizing his contributions to the survival of traditional British craft. For much of his life, Robin has made a living by turning bowls. No ordinary bowls, these; Robin revived the craft of pole-lathe turning last practiced by George Lailey six decades earlier. After Lailey died in 1958, his workshop was moved to the Museum of English Rural Life. Robin studied Lailey’s lathe and tools and reverse-engineered them, in effect teaching himself from scratch. He took his foot-powered lathe with him to craft fairs to demonstrate the process. The power of such an example, as well as the opportunities Robin shared with his family, should not be underestimated.
Going farther afield
JoJo stayed in Herefordshire during her early 20s. By that point she was teaching internationally; one year she taught courses in England, France, Germany and Sweden, in addition to the United States, where she was one of the instructors at the first Greenwood Fest in Plymouth, Mass. She’d visited the States a couple of years before with her dad; they spent a few weeks with Jarrod Dahl in Wisconsin, building a birch bark canoe, an experience she describes as “amazing! Really cool.” They also traveled to a spoon gathering in Milan, a tiny town “in the middle-of-nowhere Minnesota and to Northhouse, where Robin taught a course. Peter Follansbee took that course. “In the evenings we did spoon carving,” JoJo goes on. “Peter’s spoon carving background is from the Swedish bent-branch world; at Northhouse, he was carving from a straight piece of wood. “I probably said something fairly unflattering – I can show you a better way to do that.” Instead of being insulted, he was impressed, she says. “We got on great.” So when he was organizing Greenwood Fest, he invited her to teach spoon carving.
The spoon carving world is quite a small one, JoJo says, though it’s getting bigger. “Everybody seems to know everybody. We were all on Facebook and Instagram, posting about our various things.”
“I’ve been very lucky. I grew up around amazing craftspeople and have been lucky to get to know everybody. A lot of the woodworking community is dominated by old men. When people are looking to book some people to change the demographics a bit, I bring the age significantly down. And I don’t have a beard, which is a change,” she laughs – “ticking two boxes at once!”
Pathcarvers: enhancing mental health through making
With her partner, Sean, she operates Pathcarvers in Birmingham, where she moved in 2017. Pathcarvers teaches woodcarving as a way to help people with mental and physical health challenges – “a tool for positive social change.” Through Pathcarvers, they set up events that give people access to craft. “The act of making is intrinsically human,” JoJo points out. “A lot of people don’t have creative outlets that can really help. Jobs are becoming more screen-oriented. People get home and put the telly on or Netflix because we’re so tired. Making is something that can be beneficial in so many ways.”
They work with groups as well as individuals, bringing together people from diverse backgrounds. “You sit down and do some carving. It helps you talk about things. You have to concentrate on that sharp thing in your hand because you don’t want to hurt yourself. It gives you space to quiet your brain down.”
When she was teaching elsewhere, she says, she’d notice that there always came a point where “everybody goes silent because they’re so focused on what they’re doing. The world disappears. At the end of the course, they’ve got this thing in their hands that they’ve made. They can go away and use that in their kitchen and be reminded of this experience. So many people never get to experience that. They don’t even know it’s an option. Pathcarvers is about making this as accessible as we can, and making it affordable. With craft courses there are endless [opportunities] to go away in the woods, but there’s not that much in the cities. [Thanks to Pathcarvers], people who wouldn’t otherwise be able to afford to do it can do it.”
They are a social enterprise (known in the United States as a non-profit). Until now, they’ve been self-funded. Course fees have made it possible for them to subsidize training for those who can’t pay. After woodworker, author and lawyerKieran Binnie took his life in April 2021, Christopher Schwarz, Megan Fitzpatrick and Rachel Moss (Kieran’s spouse) wanted to do something to memorialize him and create a positive legacy. “He’d brought so much to so many people in his life,” JoJo comments, “and we wanted to continue that. Kieran lived in Birmingham, too. It seemed a good fit. He, too, thought about community.” Chris and Megan put her and Sean in touch with Rachel Moss, Kieran’s wife. “It’s been really amazing, the amount of support,” JoJo says of the contributions brought in following a post about Pathcarvers and the Kieran Binnie Memorial Fund for Craft. The fund will enable them to do more work free of charge, and to work with other organizations to help people with their mental health.
Sorry for all the blog entries today. We’ll leave you alone tomorrow. Just a quick note to say that “The Anarchist’s Tool Chest” is back in stock and is shipping immediately. If you are ordering one for Christmas, best to order sooner rather than later.