When my former boss hired cabinetmakers, he would always ask for photos of their work. It didn’t have to be a fancy portfolio – snapshots were fine.
Some of the job candidates brought this to the interview instead: “I’ve made some incredible pieces. I just finished up this coffee table with bookmatched veneer panels, stringing and inlay. Just stunning.”
Those people were not hired.
That policy stuck in my craw. So when I started selling pieces in the 1990s, I kept photos of every piece I made – even if it was just a snapshot. Those photos are organized by date in three-ring binders in my office.
These days I simply load a selection of my photos to my personal website, christophermschwarz.com. Even though I closed my commission book in 2019, I keep the website up to date because it’s easy, and it’s a great way to answer the question: What sort of work do you do?
But there’s another reason I keep my website up – one that might not be obvious. Whenever I encounter someone online with interesting ideas or opinions, I try to find pictures of their work. I always like to see furniture. And I like to see if the person’s words match their deeds.
If I can’t find photos of the person’s work, or if the photos don’t jibe with the words, I roll my eyes. What do I mean when I say “the words don’t match the work?” Example: People who jabber on about handwork and David Pye but the only pieces they show are crazy-quilt cutting boards with a routed-out juice groove. Or the person goes on and on about furniture, but the only work they show is router jigs.
These days, keeping a record of your work is practically free. Phones take better photos than cameras. You can upload your photos for zero dollars to a free blog. Or Instagram. So I don’t buy the argument that only professionals or wealthy people can keep and display a record of their work.
I’m not saying everyone should do this (but it would be fun and awesome if everyone did because I love to see furniture). If you’re an amateur woodworker who doesn’t spout opinions, proclamations, maxims, criticisms and homilies everywhere you go, then feel free to just continue being a good citizen.
But if you’re trying to change my mind, you’re going to have to have the photos to do it.
It’s easy to find lots of scolding about the hazards of using woodworking machinery.
I have seen some stuff. I have cleaned the interior of a jointer after someone else’s accident. I have seen a man wrestle a grinder (and lose). I’ve seen a guy try (and luckily fail) to cut off his finger with a jigsaw. Oh, and don’t forget the fine, cancer-making dust.
But what you don’t hear as much about are the hazards of hand-tool woodworking.
I have seen some stuff. Through-mortises in hands. Severed tendons in arms after a chisel poke. A dismembered finger from a Japanese pullsaw (one stroke). And sure, sharpening and axe gashes galore.
But this blog entry is not about the gory side of woodworking injuries. Instead, it’s about taking a reasonable approach to work that allows you to be creative into old age.
I started in hand-tool woodworking against my will when I was about 10 or 11. My parents were homesteaders building houses on our 84-acre farm outside Hackett, Ark., without electricity. This was not by choice; electricity had not come to Hilltop Lane in 1973. So it was all hammers, handsaws and braces at first. And it was work. Back in our house in town, my dad had a full machine workshop, but I wasn’t allowed to use the machines for safety reasons. So again, everything I did was by hand.
Our second house on Hilltop Lane. This was after we got electricity (you can see the transmission wire). We had one plug.
After I graduated college, I started taking classes in handwork at the University of Kentucky under Lynn Sweet, and that’s when I got the fire in my belly. I wanted to do everything by hand. And that deep dive into handwork coincided with my years at Popular Woodworking Magazine. I started at the magazine when I was 28 and ended my association with them when I was pushing 50.
For me, handwork has always been the best part of woodworking. And I do everything to maximize my time at the bench. When I make a chair, the whole process takes 16 to 18 hours. Only one of those hours is on machines. The rest is at the bench.
As I’ve gotten older, I have observed firsthand the toll that handwork has taken on my body. Because of ripsawing and planing, my elbows are not what they used to be. After a full day of planing, I cannot do another day of consecutive planing, or my body will revolt. When I saddle the seat of a chair, my hands are curled into claws the next day. I have to stretch them out.
I am happy with the cardio I get while hand-tool woodworking, but I am humbled by the repetitive stress injuries that come from brute-force jack-planing, mortising and ripping.
Let me put it another way. When I read about people who consider hand-tool work as exercise, I think about the exercise I have to do in order to do hand-tool work. Every morning my day begins with 30-45 minutes of stretches recommended by my physical therapist. If I don’t do these, I’ll end up on my back on a workbench, trying to work out the kinks in my back, shoulders, arms and hands. In the evening, a heating pad takes care of the muscles that are damn whiners.
I am not alone. I know other hand-tool woodworkers who have suffered repetitive stress injuries. (Sorry, no names to protect the crooked.) I have friends who can do only so much planing or sawing before their elbows give out. What caused their injuries? Planing and sawing. I know woodworkers who can’t hold a chisel or scraper well anymore after years and years of chopping and scraping.
So here is the personal confession: As I have gotten older, I’ve had to rely more on machines than when I was 20, 30 or 40. Don’t misread me: I love handwork dearly. But I love woodworking more. So any small crutch that can keep me making things at pace is most welcome.
To be precise, I have no interest in router jigs, CNC machines or any tool with a digital brain. Those things are cool (and yes, they are “authentic” woodworking). But they don’t suit my analog belt-driven brain. I am a simple machine guy, mostly band saw. Sometimes jointer and planer. Occasionally table saw and drill press.
I do not hide this fact, either. One of the other annoying aspects of handcraft publishing is watching some people do one thing and tell their readers to do another. After years of handwork, I can tell when a streak of dust from a handsaw has been faked (I’ve watched set directors do it). Or when material that has been machined is held up as four-squared by hand (i.e. they planed the already-machined boards). Not everybody does this, but it happens.
This legerdemain fools some beginners into thinking they should embrace pure handwork. I’ve met a lot of them who took the bait, became miserable, then bought a band saw or a planer. And they were much happier.
Since the 14th century, woodworking has been about simple machines, plus a small kit of hand tools. And it can still be that way in the 21st century. The best woodworkers I know use all the tools – hand and electric. And they are smart enough to know how to avoid ridiculous situations. Such as making a Plexiglas router jig to cut one butterfly recess. Or converting entirely by hand 300 board feet of rough lumber into a highboy.
If you take a pragmatic path – machines for tendon-destroying donkey work and hand tools for the joinery and surfaces – you might end up like me: an old guy still working every day at the bench. Still with all my fingers and still able to cut damn-good dovetails.
This is the balance I have found that works. You might experience a different journey.
Drew Langsner’s mauls as shown in “Country Woodcraft: Then & Now”
Wendell picked up a maul, which Meb had made from a hickory tree. It had a smooth handle and a bulbous head, squared off at the end. “With it,” he told me, “you can deliver a blow of tremendous force to a stake or a splitting wedge.” Thinking about a modern sledgehammer, I asked how the handle was inserted into the head. He put his hand on my shoulder and said, “No, no, honey,” then hastily explained himself: “That’s our way of taking the sting out of it, you see, when we correct someone.” He showed me the swirling grain of the maul’s head, chopped from the roots of a tree, and swung it over his shoulder to demonstrate how it becomes a natural extension of the body.
When I was back home, he sent me a diagram and explained how the strength of the wood came from the tree’s immersion in the soil: “The growth of roots makes the grain gnarly, gnurly, snurly: unsplittable.” After you cut the tree, you square off the root end. Then, above the roots, where the grain isn’t snurly, you saw inward a little at a time, “splitting off long, straight splinters to reduce the log to the diameter of a handle comfortable to hold. And so you’ve made your maul. It is all one piece, impossible for the strongest man (or of course woman) to break.” He scrawled at the bottom of the page, “There is a kind of genius in that maul, that belongs to a placed people: to make of what is at hand a fine, durable tool at the cost only of skill and work.”
I get asked (a lot) why there are so few stick chairs in the furniture record of the United States.
To that question, I reply, “Just you wait.”
Ever since I built my first stick chair in 2003, my aim has not been to reproduce the chairs I adore from Wales, Scotland, Ireland and Sweden. Instead, my goal has been to do what Americans have long done with furniture forms and other cultural movements: Adapt them to this continent and its people.
Black Americans took an African call-and-response form of music and made the blues (then rock ‘n’ roll). Rural Americans – black and white – melded African and Spanish instruments (the banjo and guitar), with spirituals and traditional British songs to make “hillbilly music” and “race music” – what we now call country music and rhythm and blues.
All cultures adopt and adapt elements from “away,” but Americans seem particularly prone to it. We even export our adaptations back across the oceans. In Naples, Italy, anyone can buy pizza topped with hot dog chunks and french fries.
Now before you start calling me “Jingo” Schwarz, know that I don’t think everything Americans do is good. Not even close. We took the éclair and made Twinkies. The baguette became Wonder Bread. It’s a mixed bag of vanilla soft serve and Vanilla Ice.
English secretary, 1810.
Wait, Isn’t This a Woodworking Blog?
In the world of furniture, American designers and woodworkers tended to simplify forms brought over from Great Britain, the European continent and elsewhere. To be clear, there were American woodworkers who equaled the ornamentation and excess of their counterparts across the Atlantic. But in general, American interpretations removed ornament, simplified overall forms and relied more heavily on the solid timber that was the greatest resource of this continent.
English secretary, 1805.
A long day’s walk down King Street in Charleston, S.C., lays out this story that played out in the 18th and 19th centuries. King Street is awash in antiques stores that specialize in British and European antiques. And there are other stores that specialize in American antiques – plus all the house museums that are stuffed with American and imported furniture.
This long stroll (it will take you all day) also shows what the market has decided, whether you agree with it or not. My father would buy English chests of drawers on King Street in the 1990s for $1,200. The American ones were entirely out of his financial reach.
American chest of drawers, turn of the 19th century.
Virginia bookcase, late 18th century.
Finally, to Chair Stuff
British Forest Chairs (aka Windsors) also faced the same story. American forms are – in general – simpler. Simpler turnings. No backsplat. Fewer carved elements. (I must add, however, that my favorite Forest chair of all time is British.)
Yorkshire Windsors, early 19th century.
Massachusetts Windsors, early 19th century.
When it comes to stick chairs, my goal has always been to Americanize them. (I’ve built only a couple close copies of antique Welsh chairs – mostly to prove I could do it.) What does this Americanization entail?
First, I have changed my designs to reflect the wood we have here. Unlike Wales, we have enormous stands of straight timber. The curved stuff – which the Welsh use for arms and combs – exists here, but it’s more difficult to find. During my two visits to Wales, a walk among the hedgerows revealed a dozens of bent armbows. So my arms are different. They’re built differently, and you will see further changes in future designs.
One of the hundreds of Welsh chairs that are among my “favorites” and influence my designs.
I also tend to favor crisp lines over curved ones. All beautiful and well-worn antiques suffer “erosion,” for lack of a better word. But I try to take that crispness or clarity a little further. I avoid rounded and pillowed profiles for the most part. I like facets. I don’t like turned, round or bulbous components.
I also tend to favor geometry that is more dramatic. Many Welsh chairs had dramatic rake and splay. But a lot of them had little rake or splay. Many had sticks that were dead-vertical. I try to take the dramatic bits and pieces from old chairs and combine them into something else. I won’t say it’s new, as there is no such thing.
I also like color and grain. I am happy to paint my chairs a vibrant color or use an oil and beeswax finish on them. I am dead certain that many old chairs got flashy paint jobs back in the day or a finish that was mostly soot and smoke from the hearth. So my finish choices stand in contrast to what the old chairs look like today.
Why am I telling you this? Well, in some small way, I know that the Welsh get irritated when someone builds one of my chair designs and calls it a “Welsh Stick Chair” on Instagram or Facebook. In truth, they are building an American Stick Chair designed by a guy who dreams of Welsh, Scottish and Irish chairs all the time. So if you want to avoid a Welsh invasion of Kentucky, I recommend you call your stuff what it is: American.
Also, I want to start a conversation about this form and what it could become. I hope that other American makers will look at 11,564 old chairs and see different details that could make up a vocabulary for American stick chairs. Because there isn’t an “American Stick Chair” yet, there is enormous opportunity to explore this idea and contribute to something that just might have some legs.
— Christopher Schwarz
Hands down, my favorite Forest Chair of all time. A lovely early example of the form.
M. Hulot’s workbench for chairmakers. You don’t need one.
Because I have written books on workbenches and chairs, I am regularly asked what sort of workbench is best for making chairs.
Here’s my answer: the same bench you use to make cabinets, boxes and snake toys.
Unless you are a professional chairmaker who makes chairs and only chairs in a tiny space, there is no need to make a dedicated bench for chairs. I build my chairs on whatever workbench is handy, and I’ve never felt constrained by them. Nor have I ever wished for a bench dedicated to my chairmaking.
This is not a knock against people with chairmaking benches. My chairmaking hero, John Bown, made dedicated workbenches for chairs. As has Peter Galbert, Drew Langsner, Christopher Williams and a long list of people who are much better chairmakers than I am. AITA?
Instead, this blog post is an effort to remove one of the artificial barriers we all erect in our minds when it comes to tackling new kinds of projects.
“I can’t build a chair until I own a steambox, shaving horse, drawknife, froe, chiarmaker’s workbench….”
Use what you have on hand, and you’ll find a way to make it work. Then, after you’ve built 20 chairs and decide it’s your life’s work, you can think about what specific equipment you will need for your journey.
A few of you who have followed my work might say: “Ah yes, but what about your Roman workbench? Isn’t that dedicated to chairmaking?”
No, it’s not. That workbench gets used for everything, including as an occasional buffet table when we buy lunch for students.
OK, last question from an imaginary voice: “But if you did build a bench for chairmaking, what would it look like?”
I’ve given that a lot of thought. Here’s the answer. (You can download the plans for free.)