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I’m pleased to announce that the fourth and final volume of “The Woodworker: The Charles H. Hayward Years Vol. IV, The Shop & Furniture” is now at the printer and you can place an advance order for the book here. The 336-page book is $39 and will ship in February.

This new volume covers three different topics:

1) The Workshop, including the design and construction of workbenches, tool chests and wall cabinets. There’s also an entire section devoted to “appliances,” which are workshop accessories such as shooting boards.

2) Furniture & its Details, includes a discussion of all the important Western furniture styles, including their construction, mouldings and metal hardware. This section also includes the construction drawings for many important and famous pieces of furniture examined by Charles H. Hayward during his tenure at The Woodworker magazine.

3) Odds & Sods. In addition to offering its readers practical information for the shop, The Woodworker also asked it subscribers to think about the craft and its place in modern society. We have included many of our favorite philosophical pieces in this final section.

You can download a nice excerpt here. The complete table of contents is here.

The History of the Project

The publication of this book marks the end of a journey that began even before John and I incorporated Lost Art Press. About 10 years ago, John and I began to investigate who owned the rights to material written by Charles H. Hayward during his time at The Woodworker.

After successfully obtaining the reprint rights to the material in The Woodworker, the next job was to obtain every copy of the magazine during the time Hayward was editor. All of these magazines had to be imported to the United States from the United Kingdom and Europe and were purchased from small bookshops and individuals.

Luckily, The Woodworker used to bind a year’s worth of editions into a hardbound annual. So we had to track down about 35 annuals instead of 420 monthly issues. Even so, it was an expensive and time-consuming endeavor because some of the annuals published during World War II were difficult to come by.

Then we had to read them all.

During a long series of evenings, Megan Fitzpatrick, Phil Hirz and I pored over every page of every issue and flagged all the articles we thought were worth reprinting. The topics of the articles overlapped a lot – there were dozens of articles on French polishing and poultry sheds, for example. So even after picking the best articles we culled them further to minimize the redundancy.

To make the articles easier to scan, we cut apart the bindings of all the books. First we used a knife. Then we switched to the band saw.

I can hear some of you howling about us destroying these books. But keep in mind that all these books are pretty much doomed because they were printed on acidic paper that is already falling apart. Yes, there are non-destructive methods to scan material (we use them all the time). But in this case, the band saw was the best way to go.

Enter Ty Black, a woodworker and computer nerd who scanned all of the pages and wrote a special program for processing the images that adjusted each image so it was crisp and clear. Though I wrote about the whole process in one paragraph, it took a year.

We reset all the text from scratch. So it had to be compared to the original paper files to make sure it was correct. It took John months of work to do this and enter all the text into InDesign files.

During the last two years, Linda Watts and Meghan B. designed the pages for the books and tried to retain the vintage feel of the magazine in the layouts. And Megan Fitzpatrick, Kara Gebhart Uhl and I gave a final edit to all the text to clean it all up.

It was as grueling as our Roubo project, but grueling in different ways. Roubo’s text makes my brain hurt after a large dose of it. With this project, it was dealing with the thousands of images and complexity of the layouts that made me wonder when happy hour would start (is 11 a.m. too early?).

We hope you like the result.

Like all Lost Art Press books, “The Woodworker: The Charles Hayward Years” is produced and printed entirely in the United States. At 336 pages, it is printed on smooth acid-free #60 paper and joined with a tough binding that is sewn, affixed with fiber tape and then glued. The pages are covered in dense hardbound covers that are wrapped with cotton cloth.

I am personally thrilled to close the book on this book and have one less gargantuan quest on my to-do list.

— Christopher Schwarz

WOODEN spoons re­present a small commodity which can often be made from what is more or less re­garded as waste wood. Except for special cooking purposes, which necessitate lengthy shafts on the spoons, the ordinary article seldom exceeds about a foot in length, and hence all kinds of odd scrap sections can thus be utilised. Yellow pine is claimed to be worked most easily to the desired shape, but white pine and cheaper boxwoods have also been used, so long as the edges can be well trimmed. The wood must, of necessity, show no signs of splintering in any way, or foodstuffs might be contaminated. Sound branch wood, free from knots and of suitable size, is largely in demand for the work, and the diameter of the branches should preferably approximate to 3 ins.

The bowl of the spoon may be anything from 1½ ins. in diameter up­wards, but as a rule an oblong shape is preferred. Longitudinally, the bowl has a ratio of 2½ in length to 1½ laterally, and this ratio is more or less maintained with all sizes of spoons. The shaft seldom requires to exceed ½ in. in diameter, except where heavy cooking materials have to be stirred, whilst the handle is variable in size and shape.

The earlier practice of carving spoons by hand has largely been discontinued with the advent of improved mechanical methods, but improvised machines have been used by numerous amateur wood­workers.

GRINDING THE BOWL. Whereas other culinary wooden goods, such as potato ­mashers, rolling pins, etc., can be directly made by different turning operations, the spoon belongs to another category, as only the shaft and handle can be dealt with in this man­ner. In view of the strain put upon the wood during formation of the bowl, it is customary to prepare the latter first, and subsequently turn the shaft and handle.

The latest mechanism introduced for the purpose of forming the bowl directly consists of a pair of ribbed grinding wheels similar in shape to those used for oil drilling. The bottom wheel is bowl-shaped, with a hole at the centre to allow access to the fine sawdust which forms, whilst the upper wheel acts as the counterpart, and is semi­spherical (A and B, Fig. 1). Preven­tion of the ribs becoming clogged with fine sawdust is imperative to success of the operation, and these are cut sharply in spiral direction for both wheels, so that the motion causes the fine matter to descend continuously. If the rota­tion described a true circle, the bowl of the spoon formed would be circular, which thus limits its size; but in order to maintain the ratio of 2½ and 1½, the wheels are operated by a sliding cam, and in keeping with this motion both wheels are of greater dimensions than the ultimate shape of the bowl pro­duced.

Where selected branch wood is used, it is trimmed and cut to strips, but blocks of scrap wood are reduced by the band-saw to the desired shape directly. The strips are simply held in position between the wheels, and a lever causes the upper one to descend until the desired depth of bowl has been made. This, however, is not allowed to go so far that dissection is made from the parent section, as otherwise difficulties would be offered to the sub­sequent turning of the shaft and handle. In the way the fitting of the section at the head of the bowl to the tail-stock of the lathe is simplified, the centre being marked off in the usual manner.

The sliding cam which causes the wheels to operate to and fro whilst rotating is not really what might be termed an innovation, as the method was copied from the shuttle mechanism used in sewing machines. The action is a grinding one, and the nature of the motion prevents accumulation of sawdust between the ribs.

The wheels with the ribs are made of exceedingly hard chrome steel which are not readily blunted, and the art of making them depends upon the final tempering and quenching. The exposed faces of the ribs are as hard as the tools used for cutting steels, and hence are well able to withstand the effects of the continual abrasion from the soft wood. Each strip of wood is exposed to the foregoing treatment, and then passed over to the turner’s bench.

TURNING. The rough turning with the gouge is done easily and systematically so as not to exert any undue strain upon the weakened section (where a fraction of an inch connects the cut bowl to the parent wood), and more time is devoted to the final skinning than is customary for heavier objects such as mashers, and rolling pins, etc. Heavier gouges could probably do the work much more rapidly, but might run the risk of weakening the connecting section and further putting it out of alignment.

The turned shaft and handle are finished with glasspaper when the spoon is complete except for the parent wood attached to the bowl. This was for many years removed with chisels by hand, but recently a guillotine device has been adopted which removes the surplus wood very rapidly. In each case the edges of the bowl require to be trimmed and polished with glasspaper, when the spoons are ready for the market.

— The Woodworker, 1939

Part 1 is here.

MACHINIST: Are you not painting altogether too gloomy a picture? That the machine has largely taken the place of handwork is true so far as the trade is concerned. There are not many shops left where handwork is practicable at all (though I know of several good woodwork shops where it still holds its own). But it is not of the trade I am thinking. I have in mind that body of men which the WOODWORKER represents; men who do woodwork in their own homes, and who do it purely for the love of the thing. To them handwork is as alive to-day as ever it was.

Perhaps, however, I had better make my position quite clear. I have no desire to see the home workshop completely mechanised, but I believe that there are advantages in the use of certain machines without any corresponding drawbacks, providing you use them for their legitimate purpose. In no circumstances would I alter either the design or construction of a job merely to enable a machine to be used. But where a machine would do a job equally as well as handwork (or possibly better) I would not hesitate to use it.

After all, remember that every woodworker does this to an extent in any case – unless he buys a tree, cuts it up himself, and waits a few years for it to season, etc. If he is purist enough to buy his wood un­planed he has at least allowed the machine to cut it into boards for him. Now where is the difference in allow­ing the machine to saw up his boards and in cutting it to size on a small power saw? I for one never did care about the back-aching job of ripping out tim­ber, and I fail to see how my work has lost anything since I invested in a small circular saw. I can in a way admire the purist spirit that prompts a man to rip out, say, some 2-inch oak, but I do not see what he has gained. Ripping out is an uninteresting job at best, and the machine does it equally well – possibly better.

I say, therefore, that a small circu­lar saw is a justifiable and useful addi­tion to the workshop in that it does just as well in a quarter the time a job which is donkey work in any case, leav­ing a man free to do other work which requires more skill and which is in­finitely more interesting.