In the background of the stock for my next ATC class is the half-done chest I started in the last class. Mocking me.
I don’t always build a chest alongside with my Anarchist’s Tool Chest classes – after all, I already have two full-size tool chests (one at the Lost Art Press shop and one at home), and there are only so many I can sell. But during my early December class, I decided to make one…partially at least. I always end up having to cede my bench and/or tools to students. Plus once the skirts are on, I spend a lot more time walking around than cutting my own joints. I’m terrified someone is going to send a flesh-cut flush-cut saw into a hand as they trim off protruding pins on the angled bits of the skirts. (The joints are cut before the bevel, so once the skirts are glued on, the “ears” get cut off.) I’ve cut into my own thenar eminence (that fleshy mound at the base of the thumb) more than once during this very operation. (I don’t mind my own blood, but I certainly don’t want to see student blood!)
A not-great picture of an “ear,” waiting to be to trimmed.
So, I have sitting on my bench right now a glued-up carcase with the rest of the bits stacked on top. Once I finish the chest exterior (hopefully this week), we’re going to film kitting out the interior with what we consider the standard tills and racks:
• three dovetailed tills and their runners • hole-y rack for thin pointy tools (chisels, screwdrivers and the like) – both with and without a rack behind it for hanging backsaws • saw till on the floor for panel saws and longer handsaws • moulding plane cubby
We might also show installing the hardware…if time allows and if I can stomach being on screen for that much longer.
I expect we’ll have the video available sometime in February.
Yes, I need to clean out my chest bottom and tills – but yes, I know where things are, thank you very much.
Also, I’ll have a full-sized ATC for sale soon-ish – shoot me an email if you’re interested. (I’m thinking of painting it blue.)
This is a pile of parts for one Anarchist’s tool chest class.
One of the most difficult things of late has been sourcing my beloved sugar pine for tool chest classes. It’s “imported” from the West Coast – and with lumber companies struggling to fill demand and the still-high cost of shipping, it has been impossible to get. I’ve heard time and again from my local supplier that “we expect some next week,” but no joy. So I had to find another solution.
I looked for Eastern white pine (another good tool chest choice that’s usually easier to get around here than sugar pine), but all I could find was #2 (at best), and usually too thick (I like a full 7/8″ for the “Anarchist’s Tool Chest” builds). Another decent option is poplar – but it’s harder to cut and chop, so it takes longer for students to work their way through the 52 dovetails that go into this chest (if you go the poplar route, 3/4″ is thick enough – no need for the additional weight). I’ll use poplar for the ATC class if that’s all I can get – but I don’t like to (though it is typically an economical choice). I want my students to have nothing but success, and that’s easier to achieve with a softer wood that has a better “mash factor” – by which I mean you can get away with squeezing a few joints together that really shouldn’t go together because they’re slightly tight, or the cuts aren’t quite straight. Everyone needs a little forgiveness now and then, and poplar has less of it to give.
So, on the recommendation of Jameel Abraham of Benchcrafted, I got in touch with the Amana Furniture and Clock Shop. (Amana Colonies is in Amana, Iowa – it’s where Benchcrafted holds Handworks which, by the by, is now scheduled for September 2023.) Amana cuts and kiln dries linden from the property for use in the shop’s own projects, and Jameel thought there might be some to spare some for tool chest kits. He put me in touch with Chris Ward, sales and manufacturing manager, who worked with his team to make a sample kit for me to try out earlier this year.
I was sold, and I ordered 13 more kits – seven for the class that concluded yesterday, and six for my February ATC class (to save money on shipping). I can’t make the kits for less than Amana charges (and right now I can’t even get material) – and they have better facilities and industrial-sized equipment for making the multiple large panels for many chests all at once. Plus they have more than one person to do it! And to be frank, they can produce better large panels than can I, because they have a panel clamp system and a wide-belt sander to level the seams if need be. I have K-bodies and handplanes (which work just fine – but not quickly when there are 28 panels to glue up and flatten). I did the final squaring and sizing in our shop…because I’m anal retentive. But perhaps for my next order, I’ll have their team do that, too; my back is not getting any younger.
The prepared wood arrived in crates – I’m glad it was a sunny day.
But I wasn’t completely convinced on the linden (which is also known as basswood and American lime) until we started cutting the joints. With experience now in a class setting, I actually think it is in some ways better than pine – there are no sap pockets or streaks, so saws don’t get gummy and therefore cut more smoothly for longer (no need to stop and clean them), and it’s a little less fragile on the corners. That makes sense, given that it’s slightly harder on the Janka scale (sugar pine is 380; linden is 410) – but not so much more dense that it weighs significantly more. (I meant to weigh one of the finished linden chest for comparison…but I forgot. But I did help lift four of the six into various vehicles, and I’ve lifted dozens of pine ATCs into cars and trucks over the years, and I noticed little weight difference. I’d guess maybe 5-10 additional pounds.) It also takes paint nicely – much like pine and poplar. I tested General Finishes “milk paint” on an offcut, and was pleased to find that two coats will likely be sufficient (at least in dark blue).
This is two coats of (hastily applied) Twilight (yes, blue).
My only complaint is that linden has little odor; I missed the scent of the pine. When seven people are working hard, well, a bit of natural pine air freshener is a bonus (I’ll hang a pine air freshener under every bench for the next class!). And the students did work very hard – everyone left with a chest just about ready for final cleanup (finish planing/sanding) – and they all looked great.
I try to keep my tool kit as small as possible. So if I don’t use a tool for a few years, I try to get it into someone else’s hands so they can use it. Sometimes that means selling it or giving it away.
Back in 2010 I sold off a bunch of tools to both cull the herd and pad our savings account – I was preparing to quit my day job. One of the tools I sold was a Bridge City SS-2 Saddle Square because it wasn’t getting much use. Plus I had the Veritas Saddle Square, which was less expensive and did the job.
During the last couple years I realized that the Bridge City version would come in handy for my work, especially for marking around bevels and chamfers on my chairs. For a while I made do with a brass butt hinge. And I briefly considered making a wooden-hinged saddle square. But then I broke down and bought a Bridge City SS-2 from eBay.
The SS-2 was new in the box. Unused and in its original wrapper. Obviously it was owned by a collector and was intended for someone else’s tool collection. I recycled all the nice packaging and tossed the square into my waist apron (apologies to the tool collectors, but I think I just made your mint SS-2 a little more valuable).
There have been a few other tools that I have “rebought” over the years. Most recently, I bought back a Wayne Anderson miter plane from the estate of Fred West. Fred had bought the tool off me many years ago and kept it in his collection. It still has my edge on the iron (that was back when I was experimenting with tertiary bevels, so it was easy to recognize).
I must be getting old and soft. I got sentimental and simply missed that beautiful plane. Let’s hope my memory starts to fail so I simply forget about all the other tools I sold. This could get expensive.
— Christopher Schwarz
P.S. I’m sure that some of you are thinking that Crucible should produce a saddle square. Honestly, not many people need this tool for their work, so I think it would be as profitable as a woodworking poster.
Two common choices for Anarchist Tool Chest hinges: hand-forged hinges that lip over the back wall (left) and butt hinges. (Both of the above are from Horton Brasses.)
I promised students in my last Anarchist Tool Chest class that I’d do a video on cutting hinge mortises – so this is for them.
The first cover of the first printing of our first book. Designed in about 15 minutes.
When we sent our first book, “The Art of Joinery,” to press 15 years ago, I was teaching a class at Kelly Mehler’s School of Woodworking in Kentucky and got a phone call from the pre-press shop.
“The interior folio looks fine,” the voice said. “But what are you going to put on the cover?”
I stood there, dumbfounded. John and I hadn’t even thought about the cover.
So on my lunch break I grabbed my laptop and whipped up the cover above in about 15 minutes. I laid out the text and thought: Should we put some image on the cover? I quickly scanned through the images in the book and – with about two seconds of thought – threw the dividers on there. I sent the cover to pre-press and ran back to finish the class.
And that is how we got our company’s logo – dividers.
Believe it or not, it took a while for us to catch on that our books needed cover images. When I worked in corporate publishing, the cover and title were things that were settled and discussed by people way above my pay grade. So it wasn’t something I thought much about.
So “The Essential Woodworker” went through the same oh-crap-I-forgot-the-cover process as “The Art of Joinery.” It really wasn’t until “The Anarchist’s Tool Chest” that my head really began thinking much about our books’ covers’.
A quick mock-up of the new diestamp for “The Essential Woodworker.”
These days I spend more time working on the cover – though we don’t fret over the marketing aspect of it. Like all aspects of our books, the cover is a joint decision between the author and me. So many times the cover is remarkably unmarketable. Which I love.
Now that we have Megan on board as the full-time editor, I have more time to breathe, think and look beyond the flaming crisis of the day. So this week I spent some time redesigning the cover of “The Essential Woodworker” by Robert Wearing, which is one of our core books. We are in the process of reprinting it for its 11th printing, and I don’t know when the new cover will appear. Likely this fall. And I don’t know if the cover cloth will be blue. Cloth shortages are wreaking havoc with our titles. (Have you seen the new cloth on “With the Grain?” I like it, but it wasn’t our first choice – or our eighth.)
