We have just put up another load of Crucible Type 2 Dividers up for sale in the store. They are $110 plus domestic shipping.
These dividers are certified chicken-fried. The hinges are made in Tennessee. The legs are machined in Central Kentucky. And the screws are “new old stock” from somewhere in America’s great industrial past. They are assembled by the chicken-eateningst crew in the state.
The last few loads have sold out within two or three hours. So order soon to avoid disappointment.
A Cool Divider Trick
One of the cool things our Type 2 dividers do is they allow you to return easily to a previous setting. And you can do it with a pencil.
Here’s how to do it. Set the dividers to your initial setting (say, the distance of a half-pin when laying out dovetails). Take a sharp pencil and mark the position of one leg onto the interior of the other leg. Now adjust the dividers to the second setting (say, the spacing of one tail and one pin).
The pencil line will not be erased when you move the divider’s legs. The tool’s friction is up at the hinge – not on the leg recesses. So you can mark multiple settings on both sides of the tool. The pencil lines are easily removed with an eraser. (Thanks to tool designer Josh Cook for pointing this feature out.)
So now one pair of dividers can do the work of two or three. I guess I’m a terrible salesman because now you don’t need to buy two or three tools.
People need food and stick chairs need wedges. They say that there are as many recipes for Spaghetti alla Carbonara as there are Italian housewives. I say there are at least three good ways to make wedges. None of them unfortunately include either pancetta nor Pecorino Romano, but you can’t really expect that from wood. In a mini series of three blogposts, we (Chris, Rudy and me) will share each our way of making them.
To make wedges with a band saw, you need the following:
A randomly sized scrap block of wood (in this case some 24mm Birch ply). Another scrap block of wood with the grain going more or less perpendicular to the long sides. The latter is important, as a wedge with cross grain will be hammered into mush by the first whack from the lump hammer. You also need a knife. And a pencil. And, of course, a band saw. Duh.
The largest block of wood is for the jig. Start by drilling a hole in it. You’ll use it to push and pull the block when you’re sawing out the wedges. It’s not necessary, but unless you’ve got sticky fingers (I don’t wanna know why!) by default, it makes things both easier and safer.
With the hole drilled, it’s time to mark out the size of a wedge onto the jig. But first, make sure that the scrap wood you’re using for the wedges is the size that you want it to be. Its thickness needs to be slightly more (1/16″ is enough) than the diameter of the mortise. So if your mortise is 5/8″, I’d aim for a wedge that is just a tiny bit wider. That way the wedge won’t leave a gap. Second, the block needs to be as wide as you want the length of your wedges to be. When wedging chair legs, I keep the wedges at around 1-1/4″. When I’m wedging short sticks for the arm, I usually end up at around 1″ length. You’ll figure it out.
Use the wedge block itself to mark out a wedge on the jig, by skewing it a bit in over the edge and drawing along its edges.
I usually make my wedges around 1/4″ thick at the top.
With the wedge shape drawn up, cut the notch out. Be accurate. If you make a wonky notch, you will have wonky wedges.
Use the fence to position the jig block toward the band saw blade. You’ll slide the jig back and forth between the fence and the blade so it needs to runs freely, but as close to the blade as you get it. Set the blade guide as low as possible to ensure precise cutting.
Start the band saw. Push the wedge block into the notch as shown above and push forward toward the blade. Push all the way through and pull back. You’ll soon find out that if you do this carefully, the wedge will be neatly pushed out to the right side of the blade when you pull the jig back – getting you ready for the next cut. Flip the wedge block over and you will square it off when cutting the next wedge. Pull back, flip again and on you go. You are now a Human Wedge Making Factory™. Be sure to make a bunch while you’re at it!
Finally, before using the wedges, I like to sort out the best ones. Which are the ones with the straightest grain and the most consistent shape. This is also where the knife comes in. To make it easier to hammer the wedges in, I taper them a bit with my knife. That way the wedges won’t bruise the edges of the mortise and they’ll enter the kerf easier.
I posted a photo on Instagram of our breakfast nook and got a lot of questions about the table and chairs shown.
The chair on the right is from “The Anarchist’s Design Book,” and the chair on the left is a prototype lowback I built for “The Stick Chair Book” (out in October). The gateleg breakfast table, however, hasn’t been in any book or magazine.
I have uploaded a drawing of it to the SketchUp Warehouse. You can download it for free. The model is accurate, except I didn’t draw in the bevel on the underside of the top. (The bevel is 1” x 1/4”.)
The table is simply made. The legs are joined to the aprons with mortise-and-tenon joinery. The folding top is attached to the stationary top with butt hinges. And the gateleg is attached to the table’s base with butt hinges as well. The table base is attached to the wall with a French cleat. Then I screwed through the cleats to secure the whole thing – it’s more like a built-in than a piece of freestanding furniture.
The whole thing is made from soft maple and finished with the linseed oil and wax finish that my daughter Katherine makes. You can learn to cook it yourself here.
Lucy and I eat breakfast together at this table every morning and watch the sun come up over the buildings in downtown Covington. And when we have a dance party in the kitchen (it has happened) we fold the table against the wall.
— Christopher Schwarz
Another beautiful morning in our neighborhood in Covington.
With “The Stick Chair Book” off to press, I need to clear out the workshop of chairs I built for the book. Most have already gone to customers, but I have two prototypes that I hope to sell.
Both of these chairs are original designs, are signed, sit well and are structurally great. But they have cosmetic defects that have caused me to lower their price significantly.
Walnut Irish(ish) Armchair
This chair is made from local Ohio walnut. The legs and sticks were split out. The arms, seat and backrest were sawn out. The seat height is 14-1/2” off the floor and the backrest is angled at 30°. This chair is designed for lounging, and the seat is lightly saddled. The sticks are all shaved and are slightly faceted.
The chair is assembled with hide glue (for long-term repairability) and finished with a homemade mixture of organic linseed oil and beeswax – so it is easily repaired.
Cosmetic defects: I experimented with some new drill bits on this chair, which cut a slightly oval hole in the arms. This resulted in some small gaps around the tenons, which I filled with a colored wax.
The chair is $800 plus actual shipping costs via common carrier. You can also pick it up, or I will deliver it free within a 100-mile radius of Cincinnati.
Six-stick Comb-back Chair
UPDATE: THIS ONE HAS BEEN CLAIMED
This chair is made from a variety of woods that were left over from other chairs I built for the book. The legs and stretchers are made from split oak. The seat is maple. The sticks and comb are cherry. The arms are poplar. The reason this chair is discounted is that I experimented with a radical back angle (25°). As a result, it sits fantastic, but looks a little angular to my eye. Structurally perfect.
The seat height is 17” off the floor with an overall height of 41”. This chair is designed for lounging. The chair is assembled with hide glue (for long-term repairability) and is finished with an acrylic paint (“Lamp Black” by General Finishes).
The chair is $800 plus actual shipping costs via common carrier. You can also pick it up, or I will deliver it free within a 100-mile radius of Cincinnati.
How to Buy One
If you want to purchase one of these chairs, send an email to fitz@lostartpress.com. I am happy to answer any and all questions, but the first person who says “I’ll take it” gets it.
The Peggy Shepherd Pottery Collection (at least, most of it) now lives in Nancy Hiller’s office. The whisk brush was made by Aspen Golann.
After a small flurry of emails this past weekend related to the dust jacket in which Nancy, Christopher, Megan and I discussed word choice, the number of lines, the space between “Shop” and “Tails” and more, “Shop Tails” is now at the printer.
Makers, whether of a dust jacket, a book, a spoon or a kitchen, tend to eschew materialism, or, at least certain types of materialism. And yet we make material goods. As Nancy writes below, the “things vs people” dichotomy can be false and destructive, and that holds true whether you’re talking about a person on a factory production line or someone working in a one-person workshop.
In this excerpt from Chapter 11, Winnie (1996-2010), Nancy addresses the concept of materialism, and suggests considering a new way of looking at objects – appreciating how things embody important characteristics of their makers, as well as memorialize others.
— Kara Gebhart Uhl
When Winnie, William, Lizzie, Tom and I officially moved into the house next to my shop in the winter of 2004-2005, I kept the dogs confined to the laundry room and kitchen instead of giving them free run of the house. Not only was I loath to see any repeat of the destruction at my bungalow in town; I had begun laying the hickory floors in my spare time, and it was an unimaginably slow job, done on my hands and knees.
Alan had kindly loaned me a flooring nailer. It was the manual type you whack with a dead-blow mallet. I tried it repeatedly, but the hickory was so hard it just bent the nails. Once a nail was bent, it was far more time-consuming to remove from the dense wood than it would have been to drive by hand. A pneumatic nailer might have done the trick, but I didn’t have one, so I bought several pounds of large finish nails and recalibrated my expectations. I had to pre-drill the tongue of each board about every 18 inches along its length to keep it from splitting. I drove the nails with a hammer and finished with a nail set. It took a week of spare time to lay the floor in the 13 x 18-foot living room, but as I watched the hickory spread slowly across the OSB subfloor, I was thrilled by the transformation in my surroundings.
After the living room I moved down the hall to the bedrooms, then hired my friend John Hewett to sand the floors. I applied two coats of Waterlox Original tung oil just before driving to Florida with a kitchen full of cabinets for Maggie and her husband – the tung oil was so heavy on the solvent that I didn’t want to be in the house while it cured.
Considering how much work the floors took, I was not about to see them scratched up by the dogs’ claws, so I decided to confine them to the kitchen and laundry room, rather than allowing them the run of the house.
***
Every so often someone complains that I’m too protective of material artifacts, whether the floors in my house, the top of our kitchen table or the quilt made by our friend Kim, a gift when Mark and I were married – “Use the delicate cycle! Those are Kim’s hand-sewn stitches!” These criticisms, which are often veiled, pit things against people (or things against dogs, in the case of my floors), implying that I value the former over the latter.
I get it. When I was around 10, Esse, gave me a melodica, a hybrid between a wind instrument and a keyboard. You blew into a mouthpiece, pressing keys to produce different notes. The resulting sound struck me as artificial, and the instrument itself was mostly made of plastic. It didn’t seem like a serious instrument. I had no idea back then that the melodica was good enough for the coolest of professional musicians, like Jon Batiste on “The Late Show with Stephen Colbert.” I was touched that she’d bought it for me, but not that interested in learning to play it.
The gift of the melodica coincided with the influx of hippies living in our yard. From them I learned that attachment to material things was bad. “You gotta let it go, man. Free yourself,” they’d say – not about my melodica, but about other, grown-up things. Their happiness living with few possessions impressed me. I wanted to follow their example. So one Saturday morning, when a couple mentioned they were going to a swap meet to divest themselves of still more possessions, I asked if I could join them. It would be an exercise in renunciation.
I set the melodica down with a bunch of other people’s stuff on a fold-up table in a dusty parking lot cooked by the Florida sun. I think I priced it at $25. Eventually someone haggled me down to $8. The money wasn’t important; what mattered was that I was letting go of another object I didn’t use. I was training myself to avoid attachments. I overrode the pang of guilt as I took the cash – my dear grandma had given the instrument to me – and told myself to grow up. When I told my grandma, she was hurt. “I bought that for you,” she said. “It was a gift.” She wasn’t trying to make me feel bad; she was expressing how she felt. I’ve been troubled by my superficial take on the melodica ever since.
As I thought about that experience over subsequent years, I came to see “things versus people” as a dichotomy that’s false and destructive. You can’t even have things without people; we’re interdependent. People make things, whether they do so on a factory production line or in a one-person workshop. Then other people put them to use. Beyond this, things are more than mute material; they express their makers’ dreams and values. This connection between maker and made object is most visible in artifacts crafted by individual makers to their own designs, or designs they’ve adapted significantly – think Megan Fitzpatrick’s Dutch toolchests, or Danielle Rose Byrd’s bowls. But even anonymous workers on the production line at Toyota or General Electric are expressing their dreams of a good life, albeit less directly, as they cut, weld or assemble parts to other peoples’ designs using tools and equipment they don’t own.
Material artifacts are also repositories of memory. They keep people and places alive. In my office I have a Victorian bamboo étagère, its shelves filled with antique ceramics. The stand and all of its contents – a Dutch urn resembling an antique from Greece; two sugar-and-cream sets from Japan; pitchers and vases from Germany, Romania, England – once stood in the entryway of my friend Peggy’s house, a converted timber-frame barn. She’d bought the barn in pieces and made it into a home filled with character and natural light. I always coveted the pottery collection (and kicked myself for doing so, because it was hers). After Peggy died, her daughter held a barn sale. I bought the shelf and the ceramics – not only because I loved them, but to keep those things together as the Peggy Shepherd Pottery Collection. Peggy lives on in these artifacts, as well as many others in our home: the curvy black metal chair she gave me at Christmas in 1998, the funky painted cabinet a former boyfriend of hers had cobbled together, the beautifully upholstered chair she gave me after I built cabinets for her barn-house kitchen. “You didn’t charge me enough,” she said. “I want you to have this.”
The World War II-era sofa in our living room, which I bought from Peggy many years ago, reminds me to be thankful that we’re not hiding in bomb shelters while subsisting on tinned meat, chicory “coffee” and other rations. The salvaged leaded-glass window I built into our bathroom wall carries forward the legacy of a client’s family home that was demolished as part of an airport expansion. The ceramic model of a terraced house on my office bookshelves reminds me of my first woodworking boss, Raymond, who gave it to me when Patrick and I were married, adding “You’ve always said you want a house of your own.”
When we buy things from those who make them, we not only support those craftspeople, we also do our part to keep craft traditions alive. In the factory-made Arts & Crafts-style cabinet I bought tenth-hand from a back room in a Bloomington grocery store in 1995 lies a silver cheese knife made by Hart Silversmiths in Chipping Campden, England, the lone surviving enterprise from Charles Robert Ashbee’s Guild and School of Handicraft. Mixed in with blue-green ceramics bought at yard sales and junk shops is a vase bought for me by my former husband, Kent, and his wife, Mary, on a visit to the Van Briggle Pottery & Tile. There are small pieces by Ephraim Faience that I purchased at The Omni Grove Park Inn and a Granny Smith green cabinet vase I bought from Scott Draves of Door Pottery in 2015, when we were in neighboring booths at a show in Chicago.
Even mass-produced artifacts deserve more respect than we generally give them, at least in the States. We have a famously materialistic culture in which too few people have more than the most superficial, consumerist understanding of material objects. As Elaine Scarry pointed out in her 1985 book, “The Body in Pain,”
…anonymous, mass-produced objects contain a collective and equally extraordinary message: Whoever you are, and whether or not I personally like or even know you, in at least this one small way, be well…. Whether they reach someone in the extreme conditions of imprisonment or in the benign and ordinary conditions of everyday life, the handkerchief, blanket, and bucket of white paint contain within them the wish for well-being: ‘Don’t cry; be warm; watch now, in a few minutes even these constricting walls will look more spacious.’1
Instead of “things versus people,” it would be more fitting to appreciate how things embody important characteristics of their makers, as well as memorialize others.
The things we live with also shape us in ways we often don’t even see. They impose their own demands on our behavior: We have to learn how to use the new email platform, drain the compressor, grease the sander’s gears, prime the pump. Many things, from the humble kitchen whisk to the thickness planer, bicycle or car, become extensions of our bodies, magnifying our abilities, for better or worse, and sometimes leading us to imagine ourselves more powerful than we are. (All it takes to prove the validity of this statement is a power outage.)