Pencil gauges were one of the products that were part of “split” orders.
As we are cranking up our order fulfillment system here, some of the shipments are being fulfilled from Covington, some from Indianapolis and some are being fulfilled from both locations.
A few orders are “split” – meaning that part of the order comes from Covington and part comes from Indianapolis. We are working on making these split orders clear to customers, but for the next week or so it might be confusing.
So if you ordered a hammer and a book, you might get the hammer from Covington in a couple days with the book following a day or two later.
Anyway, we are working on smoothing this out; so stay tuned and thanks for your patience.
A few excellent axes, with uses and comments. Availability is always the question. (top) Hans Karlsson New Sloyd Axe. 24.5 oz., 4-1/4″ blade, 15″ overall. A sweet-spot carving axe that can be used for carving spoons and bowls. Originally designed by Wille Sundqvist, I suggested lengthening the cutting edge when it went into production. (middle) Svante Djarv Baby Axe. Just 14.5 oz., including the handle. Three-inch blade, 13″ overall. This axe seems ridiculously small, but it’s very effective for spoon carving. And you won’t get tired using it. (bottom) Svante Djarv Little Viking Axe. 28 oz., 5-3/8″ blade, 15″ overall. Another great carving axe that is somewhat larger than the Karlsson New Sloyd. It’s definitely too large for spoon carving, unless you’re an expert.
The following is excerpted from Drew Langsner’s “Country Woodcraft: Then & Now.” In 1978, Drew Langsner first released this book to the world, and it sparked a movement – still expanding today – of hand-tool woodworkers who make things with mostly green wood.
“Country Woodcraft” showed you how to split wood from the forest and shape into anything you might need, from a spoon to a bowl, from a hay rake fork to a milking stool, a pine whisk to a dining table.
After more than 40 years, Drew revisited his long-out-of-print and important book to revise and expand it to encompass what he learned since “Country Woodcraft” was first released.
The result is “Country Woodcraft: Then & Now,” which was expanded by nearly 100 pages and updated throughout to reflect what Drew has learned since 1978. Among many other additions, it includes greatly expanded sections on building shavehorses, carving spoons and making green-wood bowls.
Axes are honorary members of the primitive tools family. Axes are simple tools, but the good ones are also refined, the result of countless generations of use and thinking about specific requirements.Simple means that you need to do most of the work. There’s a definite learning curve, and practice is necessary to develop and maintain technique. As an example of this, you can watch Wille Sundqvist hewing a spoon in 1982 in a video posted to the Country Workshops YouTube channel. The video records Wille at his prime…a world-class axe master who grew up in rural Sweden when men used axes every day.
Safety First! Axes are easily the most dangerous hand tools. This is because they work with a throwing action. There’s accelerated force that doesn’t let off until overcome by friction. When using an axe, you must always be extremely careful – on your best woodworking behavior. During spoon carving, you’re holding the workpiece with your free hand, so you must be extra careful.
The first rule is that your holding fingers must always be on the backside of the workpiece, never gripping around or over the top. This rule always applies.
A few terms. These aren’t official, but offered here so that we understand one another. Axes are one or two handed. Single-handed axes are also called hatchets. Carving axes are single-handed hatchets designed for wood carving. In contrast to a camping hatchet, carving axes are a refined and tuned instrument. “Hewing axe” refers to double-handed axes that can also be a broad axe – heavy, with a massive blade, and a single bevel on the outer side of the cutting edge.
Carving axes are what we’re concerned with here – for working on spoons, ladles, bowls and maybe sculptural work. Broad axes are usually used for architectural work – timber framing and working on log structures. Much was learned about carving axes in the years after the historic Spoon Carving – Then photos of Wille Sundqvist hewing a spoon with my Kent hatchet were taken (in Chapter 26).
This appendix is an introductory guide to selecting a carving axe. Makers and models are provided, but these aren’t exclusive picks. Everyone has their own requirements, and different makers and models are available at different times.
Weight isn’t a major factor with double-handed axes, but it’s an important consideration with carving hatchets. Because they are single-handed tools, all of the grip and heft – power – are concentrated in one hand and arm. This statement seems overly basic. But consider trying to fasten something with one connector compared to using two connectors that are spread apart. The single fastener requires enormous connectivity when stability is a consideration. With a double connection the stress per connector is much less than half.
With a carving axe comfort is exhausted quickly as axe weight increases. This is felt in your hand, wrist and forearm. This is not only tiring, but can lead to a loss of control – even releasing the axe unintentionally. Older users – like me – should be particularly concerned with axe weight.
A carving hatchet should be light enough that you won’t become tired using it. Svante Djarv’s Baby Axe weighs less than 1 pound, with the handle. Spoons are small things that don’t ask for a big axe.
The cross section of a carving axe handle is critical to the user’s comfort, especially after the first minute or so of use. I’ve been trying to understand what makes the perfect feeling/gripping handle cross section going back to before Country Woodcraft was originally written. I still haven’t figured this out. I have favorite carving axes with handles that contradict one another.
A broad hatchet (a) is beveled on one side. The inner flat side can be very slightly convex from poll to the cutting edge. A standard hatchet may be reground with asymmetrical bevels (b). It’s important that a line extending straight from the inner bevel doesn’t run into the swelling on the head for the handle. This is the blue line on the drawing.
Balance. One of the problems with the Kent axe is that the head hangs below the axis of the handle. It always wants to flop downward. It also has double bevels, so you need to hold it at a rotational angle for the edge to slice wood. This means that you’re always expending energy to correct the hanging angle. The problem is – sort-of – remedied by increasing the size of the poll, the hammer-like protrusion at the top of the axe head. But this increases the weight – probably not a significant problem in the past when axe users were tough and strong.
Angling the piece being axed partially solves the problem. Then the axe swing is closer to plumb.
Balance comes about with good design. The axe head shape, and the angle of the eye relative to the handle, can be made so that the handle axis is in line with the center of gravity of the head. The objective is that the axe can be deployed at a rotational angle without needing to physically pull it into the desired plane. This can take various forms, all with pros and cons, of course. The carving axes in the photos all have good balance.
The reproduction 10th-century Viking axe (shown on page 99) has exceptionally good balance. The original was probably an all-purpose tool, used for butchering, fighting and even woodworking. The axis of the handle is in line with the center of balance of the head. This means that it can be swung in any direction, without the distraction of the head wanting to angle downward.
Bevels. There are three possibilities – symmetrical double bevels, single bevel and hybrid double bevels. A symmetrical bevel is the most versatile configuration, even allowing a moderate scooping action. But it requires angling the axe to get a controlled, supported cut. This is where axe balance is consequential.
The single-bevel version is known as a broad axe or broad hatchet. It’s like a chisel used with the flat side inward. There’s minimal angling needed for getting a controlled cut. This makes single-bevel axes easy to control. Gravity does much of the work. It’s possible to hew a convex shape, but concavities are out of the question.
The hybrid version is sometimes called long and short bevels, or asymmetric bevels. The inner bevel is longer and at a lower angle than the outer bevel. These often come about as a user-made modification of a symmetrical-bevel axe. With this configuration you get some of the advantages of the double-bevel and single-bevel variations.
With any of these three configurations it’s important that the inner bevel is flat. If the inner bevel is convex – slightly curved from cutting edge toward the head – you would need to tip the axe outward to get it to cut. Then you lose support of the bevel during the cut. The axe will tend to bounce away from the work.
There’s some confusion in the broad axe realm as to what version is right- or left-handed. Right-handed means that the left side is the flat side of the head when the axe is held in your right hand. The bevel is now on the right.
This is my favorite broad axe, used to hew most of the logs for our house. The hickory handle is bent away from the blade, to give clearance for your hands passing the hewed log surface. The maker is unknown.
Clearance. There should be some clearance when you hold a straightedge on the inner bevel – or the flat side – laying the ruler from the cutting edge toward the eye of the head. The straightedge shouldn’t bump into a bulge at the eye for the handle. This doesn’t matter with very light axe cuts, but it’s a disqualifying factor if you’re using the axe with enough force that the eye of the axe head passes the work during each swing.
Clearance is a design problem, not impossible to solve, but annoying to get right for some toolmakers. Clearance can sometimes be jimmy-fixed by regrinding the angle of the inner bevel on an existing axe head.
Cutting edge curvature. Axes are most efficient when used with a slicing action – the wood fibers are cut in succession and at an angle. That’s the reason for the curved cutting edge. The cutting angle is also regulated by the angle of the edge relative to the handle axis. And to how the user swings the tool – a matter of skill and preference.
Bean, as always, is thrilled by the jar of wax beside him.
Thanks to lots of work on Megan’s part, Katherine’s soft wax machine is 99 percent back in business. (The 1 percent? The dispenser valve needs adjustment.) So she now has a large load of Soft Wax 2.0 for sale at her etsy store.
Today has been a big day here, and not only for soft wax. Katherine started her first job after graduation at Rookwood Pottery, working on the production line. We could not be more proud of her. She worked her tail off at art school and then landed a job doing something she loves – working with clay.
Despite her full-time job, Katherine plans to keep making wax. She cooks it up using the raw ingredients of yellow beeswax, raw linseed oil and a little bit of citrus solvent. She then packages it in a tough glass jar with a metal screw-top lid. She applies her hand-designed label to each lid, boxes up the jars and ships them in a durable cardboard mailer. The money she makes from wax helps her make ends meet. Instructions for the wax are below. You can watch a video of how to use the wax here.
Instructions for Soft Wax 2.0 Soft Wax 2.0 is a safe finish for bare wood that is incredibly easy to apply and imparts a beautiful low luster to the wood.
The finish is made by cooking raw linseed oil (from the flax plant) and combining it with cosmetics-grade beeswax and a small amount of a citrus-based solvent. The result is that this finish can be applied without special safety equipment, such as a respirator. The only safety caution is to dry the rags out flat you used to apply before throwing them away. (All linseed oil generates heat as it cures, and there is a small but real chance of the rags catching fire if they are bunched up while wet.)
Soft Wax 2.0 is an ideal finish for pieces that will be touched a lot, such as chairs, turned objects and spoons. The finish does not build a film, so the wood feels like wood – not plastic. Because of this, the wax does not provide a strong barrier against water or alcohol. If you use it on countertops or a kitchen table, you will need to touch it up every once in a while. (I have it on our kitchen countertops and love it.) Simply add a little more Soft Wax to a deteriorated finish and the repair is done – no stripping or additional chemicals needed.
Soft Wax 2.0 is not intended to be used over a film finish (such as lacquer, shellac or varnish). It is best used on bare wood. However, you can apply it over a porous finish, such as milk paint.
APPLICATION INSTRUCTIONS (VERY IMPORTANT): Applying Soft Wax 2.0 is easy if you follow the simple instructions. On bare wood, apply a thin coat of soft wax using a rag, applicator pad, 3M gray pad or steel wool. Allow the finish to soak in about 15 minutes. Then, with a clean rag or towel, wipe the entire surface until it feels dry. Do not leave any excess finish on the surface. If you do leave some behind, the wood will get gummy and sticky.
The finish will be dry enough to use in a couple hours. After a couple weeks, the oil will be fully cured. After that, you can add a second coat (or not). A second coat will add more sheen and a little more protection to the wood.
Soft Wax 2.0 is made in small batches in Covington, Kentucky. Each glass jar contains 8 oz. of soft wax, enough for about five chairs.
Porritt, who works from a small red barn in upstate New York, has been at his trade for many decades, and his eye for color and patina is outstanding. We’ve seen many examples of his work, and it is impressive because you cannot tell that any repair or restoration has been done.
His techniques are simple and use (mostly) everyday objects and chemicals – a pot scrubber, a deer antler, vinegar and tea. How you apply these tools – with a wee bit of belligerence – is what’s important.
The book is lavishly illustrated with color photos that clearly explain the process. With the help of this book, you’ll be able to fool at least some of the people some of the time with your own “aged” finishes.
I have always loved pieces of country furniture that have come out of the hills – objects that have been touched by time with all its nuances but have never been cleaned or worked over. To my eye some of these pieces can possess a beauty not yet attained in a new, unfinished piece or one left with a simple paint, oil or wax finish.
Living in America, feeling somewhat cut off in the midst of the 2020-2022 pandemic, I found myself remembering and missing some of the things from the borderland of England and Wales, where I had my home. The light on the hills, the glorious landscape, the characters at the Welshpool Friday market.
And then Ian Anderson’s antique shop: there I would see, touch and enjoy some of the pieces he had bought at auction or come across by invitation throughout Mid Wales. Form, color and surface – he found some delightful things. I missed the joy of the old oak dressers, the tables and chairs with their marvelous well-worn surfaces. That is why I started playing with my chair finishes, to get some of that feeling into my newly made chairs. You see, I have no interest in making fake antiques. Instead, with my finishing techniques I strive to create chairs that I want to see, chairs that I cannot find or even if they were about, chairs that I couldn’t begin to afford.
In addition to the finish, texture and toolmarks are important to creating a chair with a magical old quality.
This book will take you through the steps and techniques I have used in my work as a chairmaker, and furniture and tool restorer, to simulate the textures, colors and the mellow glow that is prized in old work. It requires simple tools, such as a deer antler I found on a walk, some stones I picked up from a beach walk in Rhode Island and a chainmail burnisher/pot scrubber. Plus, some chemicals – some relatively harmless (cement dust) and some that require great caution (nitric acid).
Multiple layers of finish and wear create a believable surface.
These finishes also require a bit of “belligerence.” And by that, I mean mostly perseverance. Creating these finishes requires you to apply finish, wipe it off, burnish it, heat it or even gently burn it off (I definitely do not mean char it). Then stop to take a look at your progress. You may have to do it all again (and again) until all the parts of your chair are to your liking, and you have created a believable surface.
Like restoring furniture surfaces, this process is about “play” – working and reworking a surface until you get the desired result.
Should you feel somewhat nervous piling in with these techniques on a new chair, practice on small boards, chair legs and spindles. Using different woods, take notes of the effects you have come across and build yourself a parts library to refer to.
I do think these finishes are worth the work. I find that they inspire me and lift my spirits.
Gibsons are quite unlike the other stick chairs Chris makes. And he has devised novel ways to use cheap lasers to make your life easier when building them (meaning you don’t have to build a lot of complicated jigs).
Chris and I spent a lot of May 2023 filming the process, condensing it into a video that:
Will not waste your time. Chris dislikes prattling on and on in a video (and in life). He tried to make this video 100 percent meat – no gristle.
Will show you how to build the chair and avoid common pitfalls. He has made a lot of mistakes while figuring out the Gibson. He is happy to show you his scars and detours.
Is somewhat enjoyable to watch. In our video there are cats, self-deprecating jokes, the breaking of the fourth wall and other small amusements that will, we hope, keep you awake.
Has the information you need. The video comes with all the patterns (hand-drawn by Chris) and cutting lists and sources so you will get up to speed quickly.
This chair is a good first chair. Yes, it’s a bit angular. But you can do it. You just have to commit.
This 3-hour video includes all the videos and all the drawings and patterns. All free of DRM (Digital Rights Management) so you can put the video on your laptop, iPad, phone and desktop with no restrictions.
You can read more about it here and order it if you like. After June 18, the price will be $75 forever.
