“Really? More wax? Can’t you make my play a piano or ride a Roomba?”
Sometimes the animals in our house get tired of being asked to pose with wax or stickers (hmmm, we still haven’t asked Skeletor the Undying Frog). So it should come as no surprise that Wally shot lasers out of his eyes today when showed a jar of Katy’s Soft Wax.
Yes, Katy has a batch of soft wax up in the store that is available for immediate shipment. You can order it on her etsy.com store.
Note that cats are not necessarily stupid. After he was told he would get a cookie, Wally instantly changed to “marketing genius” (see below).
— Christopher Schwarz
“Why yes, this wax is the finest in the land. I use it daily.”
Bulrush seat for a Voysey two heart chair, one of the builds in the book I’m writing about English Arts and Crafts furniture for Popular Woodworking, scheduled for publication in May 2018. Cathryn Peters wove the seat earlier this year, so the rush still has its beautiful fresh colors. Photo by James Davis, Ruef Design www.ruef.com
When most people stop at a fast food restaurant, they run in and out without so much as a glance at the surrounding landscape – and that’s if they get out of their car at all; a high percentage place their order in the drive-through and sit there idling until they’re at the head of the line.
Cathryn Peters is different, at least when she visits her local McDonald’s in Cook, Minnesota. Peters doesn’t go there for the burgers. Her treat’s in a marshy spot behind the parking lot: bulrush.
Peters has been weaving seats since the 1970s, when her son was an infant. Thinking that she should have something constructive to do besides caring for the baby, her mother-in-law brought over a seat frame she wanted to have woven, along with rush weaving instructions from a magazine article and a pack of paper fibre rush. (The British spelling is used in the United States to differentiate the artificial paper material from the natural cattails and bulrush).
“My mother-in-law talked me into learning how to weave this seat using the instructions in the magazine article,” Peters says. The payment for the job was a walnut drop-leaf table from her mother-in-law’s home. “I got the better end of that deal for sure,” says Peters, looking back. “The chair seat I did looked horrible! It had a big hole in the center, there were overlapping strands and the gauge of paper rush was too small for the chair frame.”
That first chair seat
In the 40-plus years since then, Peters has woven thousands of seats – some for new chairs, some for chairs undergoing repair, and some she bought for resale. She also weaves traditional baskets in a variety of materials and her signature antler baskets.
Although she has taken a few workshops in basketmaking, Peters is primarily self-taught at weaving seats. In the early years, pre-internet, she was able to get some direction from pamphlets provided by material suppliers. But most of her learning came from trial and error or from taking apart seats that were going to be rewoven to figure out the patterns.
In the mid-1980s The Caner’s Handbook by Bruce Miller and Jim Widess, The Craft of Chair Seat Weaving by George Sterns, and a few other books were published – an immense help to seat weavers across the country. Resources in print and online, many of them written by Peters herself, have proliferated since then.
Peters demonstrating her craft
A high point of Peters’s career came in 2006, when she was awarded a fellowship to study in England with basket maker and seat weaver Olivia Elton Barratt. Barratt was the President of the Basketmakers’ Association (BA) and was also installed that October as Prime Warden of Basketmakers in the Worshipful Company of Basketmakers, a guild in existence since 1569.
During her ten-day fellowship and stay with Barratt, they traveled across the country meeting members of the Basketmakers’ and Seatweavers’ Association, of which Peters has been a member since the early 1990s. Barratt also taught Peters how to weave a bulrush boater’s hat at her home studio. They drove to see the harvesting of bulrush from the River Ouse with Felicity Irons, watch the weaving process of making willow coffins (if I were going to be buried, I would definitely want one of those — how cool!) and hot-air balloon gondolas at Somerset Willows, visit the Coats basketry museum, and to the Musgrove Willows farm to learn how cultured willow is grown and how buff willow and white willow are processed.
Peters weaves seats using a variety of natural and commercially prepared materials: natural bulrush, cattails, paper fibre, cane webbing, strand cane, Danish cord, rawhide, oak, ash and hickory bark splints.
Natural hand-twisted rush seats are woven with the round stalk, stems or strands of the bulrush plant, and cattails with the flat leaves. Both plants are just right for harvest between late August and September, when they have reached maximum height and the ends of the cattail leaves have turned brown. Peters harvests the natural bulrush and cattails from her rural northern Minnesota farm and the surrounding area.
With so many years of experience, Peters can weave a seat in far less time than it would take a beginner. The 15” seat for the hand-twisted bulrush Voysey chair would typically take her from six to eight hours to complete. After a couple of years, the fresh green and gold tones of the natural rush will fade to a nice, warm honey color.
If you’re interested in learning how to weave hole-to-hole cane and over-the-rail cane seats, Peters will be teaching a class at the Marc Adams School of Woodworking on the weekend of Sept. 16 and 17, 2017.
Everyone involved with Crucible Tool has been working overtime to get the next batch of tools ready for the store on Saturday. Our machinist has been working Sundays. John and Raney have been reaming, sanding and assembling dividers nonstop. My fingers are bleeding a bit on my keyboard tonight from sanding our design curves.
At 2 p.m. Eastern Time on Saturday we will put all these up in the store. We know that many of you have patiently waited to get dividers or curves. We keep hoping that we’ve made so many tools that we don’t sell out immediately.
Thanks for your patience and your support.
We are currently working on how to get curves and dividers to market even faster, plus our next two new products (details to come).
During the last class I taught at The Woodwright’s School, I think Roy got a little bored or restless. And so he asked: “Would you like me to make you a mallet?”
The answer was, of course, “Heck yes, please.”
And so Roy spent an afternoon making a mallet for me out of a chunk of live oak (one of my favorite species) as I taught the 12 students to build a Dutch tool chest. After a few hours of sawing, mortising, rasping, chiseling and finishing, Roy presented the mallet to me.
It is, of course, one of my favorite objects. I have put it to good use and, thanks to a defect in the wood, I broke off a corner of the head. No matter. Tools should be used, and so I use the other face of the mallet’s head to hit things.
In case I destroy this mallet, I took some careful measurements and made a copy in maple. I call it the Son of Roy Underhill’s Mallet. It is identical in every regard except for the species of wood and the amount of use it has seen.
And because I have been too long away from this blog, I present the plans to you for Roy’s mallet. Free of charge.
Here are the sizes for the head and the handle:
Head: 2-3/8” x 3-3/8” x 5-3/8”
Handle: 1” x 1-5/8” x 14”
You can download a pdf drawing of the mallet here:
Here are a few details not discussed on the drawing.
The striking faces of the mallet head are the same angle as the tapered mortise, approximately 2.1°.
The chamfers on the handle are 1/4” x 1/4”.
Chamfer the top and bottom of the handle. These chamfers are 1/8” x 1/8”.
The grain of the handle and head should be dead straight throughout. And free of knots and defects.
The mallet is finished with linseed oil.
It’s a mighty fine mallet. Balanced in the hand and to the eye. Making one takes an afternoon of pleasant work. And doing so cements your lineage to Roy.
I read most of Nancy R. Hiller’s “Making Things Work: Tales From a Cabinetmaker’s Life” in the laundromat. Our washing machine was broken, parts strewn all over our basement floor while we tried to figure out the problem. Forgive me, as I realize what I’m about to say next is very much a first-world problem, but I missed having a working washing machine. I have three children and we’re thick into the stains of summer: dirt, grass and popsicles. Suddenly, lugging overflowing laundry baskets down our tight basement steps (oh the dreams I have of a first-floor laundry room!) seemed downright luxurious.
But, I was making things work.
I love a good memoir. I tend to overshare (sometimes rather unfortunately) so I deeply respect gritty honesty. We currently live in a world of filtered Instagram posts, our lives made beautiful, easy, golden even, with a few clicks. None of the essays in Nancy’s collection are filtered. She strips away the gloss, highlighting the truths of furniture making. She writes:
“We may do what we love every day, to paraphrase the marketing pitch of a well-known school, but as with most long-term love, ours deepens from the passion of new romance to the mature familiarity of marriage: sometimes tedious, occasionally exasperating, as much taskmaster as muse. Passion, after all, is equally about what we bear as what we embrace.”
Nancy’s tales of jobs, clients (oh, the clients!), living conditions, working conditions, employees, the minutiae of (solo) business-owning and business-running, romance, learning, personal growth, worry and problem-solving allow you to immerse yourself into the life of a talented cabinetmaker who has managed to make a living—and life—out of bettering and beautifying client’s homes with her hands, her skill, her craft.
I thought of Cheryl Strayed’s “Wild” while reading Nancy’s book, everything I’ve read by David Sedaris, and Nick Offerman was exactly right when noting the predicament in how one should shelve Nancy’s book: fine woodworking? Philosophy? Self-help? Etiquette? Religion? For “Making Things Work” is one of those rare reads that could easily be found in anyone’s bookshelf. Woodworker? Must-read. Small-business owner? Must-read. Graduate? Must-read. Artist? Must-read. Feminist? Must-read. Collector of fine, handmade furniture? Must-read.
Maybe it’s because I’m currently immersed in the philosophical writings of the late Charles Hayward, but Nancy manages to do what I believe many woodworkers, in particular, feel but sometimes can’t quite express: the way we work, the way we make things work, speaks greatly about who we are and how we live. Nancy’s anecdotes of a cabinetmaker’s life, her life, speaks to all of that. Because behind all the humor, flaws, talent and grit in each of her essays lies a simple truth: “It’s all problems.” How we approach our problems speaks much more about one’s self than ingenuity. And when problems do arise, we should only be so lucky to have a Nancy at our side during something as small as a tricky installation or as big as a leap of faith—if not in person, then in spirit, in the form of mantras extracted from this book.