During the last 20 years, I’ve experimented with a lot of alternative (or odd) materials to build workbenches. Most worked fine. I think the raw materials are less important than their dimensions and the bench’s design.
Megan Fitzpatrick and I encountered laminated veneer lumber (in the video I erroneously call it LVL) used as a worksurface at a noodle restaurant near the Popular Woodworking offices. Of course, I’d seen LVL before in commercial construction. But the person who made these tables had cut slices of the stuff, rotated them 90° and glued them together. Basically, they had created a surface composed entirely of the edges of plywood.
So I helped Megan build a workbench using the stuff. It was featured on the cover of the November 2009 issue.
The benchtop has held up great during the last 11 years. It’s still as flat as the day we finished it. And it takes a beating, despite the fact that it’s only 2-1/2” thick. I wish we had time to rebuild the base. The video discusses the other modifications we’ve made to it over the years.
Some of the items shown in the video (these are not affiliate links)
Kara Gebhart-Uhl, Christopher Schwarz and I have selected a few of our favorites from “Honest Labour: The Charles H. Hayward Years” – some have already been posted; there are some still to come. Chris wrote about the project that “these columns during the Hayward years are like nothing we’ve ever read in a woodworking magazine. They are filled with poetry, historical characters and observations on nature. And yet they all speak to our work at the bench, providing us a place and a reason to exist in modern society.”
Our hope is that the columns – selected by Kara from among Hayward’s 30 years of “Chips from the Chisel” editor’s notes – will not only entertain you with the storied editor’s deep insight and stellar writing, but make you think about woodworking, your own shop practices and why we are driven to make. When Australian toolmaker Chris Vesper (vespertools.com) read “A Kind of Order” it prompted him to write a few responses – read the first, “Everything in its Place,” here; another is below.
— Fitz
Time Saved is Time Gained
One thing I’ve observed from many years of visiting all types of workshops all over the world: Everyone does it a bit different. There is no right or wrong; it’s what works for you with as little judgement as one can muster. But I have found that certain things can increase shop efficiency and personal enjoyment quite remarkably. Like stepping back once a year for a really good clean up and a think outside the box to re-organise things. Buying or making new storage for your tools (not some latest plastic storage gadget that promises to upend your life with happiness, but genuinely practical ideas like robust drawers, shelving, cupboards, racks etc.). Maybe move the workbench or a couple of machines to suit you better. Chances are if you’ve been thinking for 12 months that you really should move that material rack but haven’t, you probably should have moved it 18 months ago.
One extreme of a workspace is a floor you could eat off during work hours and barely a tool out of place – because everything has a place, and all is organised just so. The other is what appears as mess and utter chaos to the casual observer (hopefully not on the level of compulsive hoarding – that’s not healthy for anyone). But the keeper of said chaos will likely know exactly where everything is, able to reach into the darkness of a dusty corner shelf or bottom drawer and procure quickly any requested item, no matter how obscure. Many people who operate at both extremes (and everything in between) are perfectly capable of producing beautiful work in a reasonable time frame. Some work in an eternal mess; some simply cannot do this. The manners of the brain are an interesting thing.
I prefer the cleaner and more organised end of the shop spectrum – especially working as a one-man business in a very poly-technic workshop (woodworking and metal working, along with a few other tricks like laser marking in house, metrology and some hobby welding, restoring an antique machine). Forget pride or satisfaction – I genuinely find much efficiency is gained from knowing EXACTLY where a certain tool or device is, and being able to lay hands on it immediately – no rummaging through the sedimentary geological layering that sometimes happens.
I ponder my early struggle to separate the precision metal working stuff from the ravages of woodworking dust. Apart from the obvious of using better extraction than in my early toolmaking days, I’ve now overcome this problem completely by simply putting things away and keeping the things that are not like the other separated. This is relevant no matter your shop size. Small shops need to keep ahead on organising lest conditions degrade to the point where one could have difficulty getting in the door due to the goat track having suffered an overnight avalanche (not to mention fire risks and other more serious safety matters). In larger shops it’s also critical as one does not want to waste time walking to the other side of a shop only to realise the item required is somewhere else.
One method I’ve found to be immensely convenient is to have many smallish rubbish bins (trash cans, y’all) placed strategically and unobtrusively around the workshop, sometimes grouped around a specific work area. Nothing fancy. Old paint buckets or similar receptacles mean I am never more than one step – or at best an easy lob – away from a bin. I’ve found it best to have several per area, including one at either end of my benches. So with two benches in my work area and a table in between them, that means I have four bins there alone to cover two benches. Works a treat.
It saves so much time and eliminates double handling when cleaning up your own mess, even in a small workshop.
This ethos was hatched one day whilst I was absorbed in a job and needed to chuck something in the bin. I had to walk several steps to chuck it, walk back and make a second trip (and I likely dropped something along the way).
Think on how many steps you walk to throw out a rag, or the packaging of something you just opened. Consider if you can turf it with little care or precision into a bucket probably less than one meter (about one yard, y’all) away from your body, then not give it a thought until you empty all the smaller bins into your main bin (which I do perhaps once a month). Sure that part takes a little time, but is a small investment in your own time compared to what you’ve already gained.
The only good thing I can say about the stupidness of venture capital is that it resulted in me obtaining this workbench.
This is a vintage Ulmia. I’m guessing it’s 1980s vintage based on what I know about the provenance of the bench (if you know for sure I’m wrong, please let me know). It was owned by American Woodworker magazine for years and then ended up in my hands via a series of binges and purges by the venture capital firm that owned F+W Media during its implosion.
One day the company vacated its bowels of a large amount of woodworking gear and projects that the American Woodworker staff had built. I was in the right place at the right time.
It’s a great bench. And the statement I make at the beginning of the video is 100 percent true (the statement about lasagne at the end of the video is also true). There are a few dumb things about the bench, but those are covered in the video (and are things I have fixed).
If you are ever offered one of these benches, and it’s in good shape (many are not), then go for it. Here in the Midwest, Ulmias tend to go for $800 to $1,500, depending on their condition. That’s a pretty good deal, all things considered.
— Christopher Schwarz
P.S. I know that the current company that owns Ulmia did not make this workbench. I haven’t seen any examples of Ulmias since the company was sold, so I don’t have any opinion on them. Sorry.
“Students are forever running to libraries to get various books – on peasant art, Scandinavian modern, Shaker, Colonial, Indian – one this and one that. They fill their heads with all these images, and then frantically try to come up with something of their own. As though you put these ingredients in a kettle, add water, stir, and cook for two hours. What do you get? Pottage. Pea soup.
It’s a losing battle. And so exhausting. Stay out of it. It took me a long time to realize this, and accept my unoriginal self. Try to find the sort of people for whom there is another originality – that of the quiet object in unquiet times.”
James Krenov, “A Cabinetmaker’s Notebook” p.45
It’s been nearly two years since we first announced my biography of James Krenov, and more than that since I began my research. I had initially hoped to keep a regular blogging practice up through the book’s writing – it turned out that I had a lot to learn. Nearly every week since that time two years ago, I’ve learned some new facet of Krenov’s life, some new angle to his approach, a new anecdote or, in some cases, entire paths and works of his that I (and the internet, his family or his close friends) had never known about. The number of revelations I had, even about Krenov’s basic biographical details or work, made me wary of putting anything down in writing that I wasn’t ready to share – you don’t know what you don’t know.
Now, with my manuscript about 80 percent done, and nearly every stone upturned, I’ve emerged with an entirely different and more total image of Krenov, as an individual, a philosopher and a craftsperson. This past week I hit a milestone in my writing – I finished my chapter writing about Jim’s first woodworking book, “A Cabinetmaker’s Notebook,” which was a huge moment of inflection in his career. Luckily for me and my writing, the book garnered him enough attention and publicity that I’ve officially entered a phase of his life where documentation and detail is no longer hard-won – writing the last half-dozen chapters of his life is more about noise reduction and separating the wheat from the chaff.
Krenov was already 56 years old when “Notebook” was published (though he started writing it a decade earlier). He shared little of his own biographic details – like so much of Krenov’s advice to students, his anecdotes and stories are presented almost as fables, or points along a story arc or in service of a conclusion, not a self-examination or real background. He writes a detailed autobiographic summary at the back of “Notebook,” but he omits so much (I now know!). He never discussed (in any length) his context, that of the students, colleagues, competitors and critics he came up around in Stockholm for 15 years. Perhaps a nod to Carl Malmsten, a few vague acknowledgements in the front matter of the book. But he had been a translator, boatbuilder, travel writer, factory worker, so much more in his youth, and as a craftsperson he interacted with a wide swath of trends and tastemakers, old and new – and he discussed very little of this publicly, though it was deeply formative in his own trajectory.
There is a context to Krenov’s writing – one that goes much deeper than the already nuanced and sensitive philosophy he expressed in his books. I just read through “Notebook” again over the past week, and with all that I know now, after interviewing people around the globe and sifting through thousands of pages of photos, letters, newspaper archives and public documents, the book’s subtleties and Krenov’s implicit understandings and influences are much richer. My own reflections, conclusions and musings I take away from reading the book are much deeper and more rewarding as well.
And a biography is not the place to write a detailed analysis of the book – that could easily be its own tome, as nearly each paragraph’s individual implications are worth a dissection (to my eye). And he went on to write four more books on the subject. I hope that many who might be interested in this biography might have read his books already – but should I count on that? And, while I think my biography will offer up the fruits of my discoveries for my readers, would they have come to similar conclusions and interpretations?
So, with so many of us in our homes, I thought I’d propose an idea, one I’ve discussed with a few fellow graduates of Jim’s school in recent weeks – a kind of book club, where we can discuss his books and work and I can share this rich new understanding and insight I have into Krenov’s writings and life.
So – a week from today, I’ll be writing my own impressions and analysis of the first section of Krenov’s first book, “A Cabinetmaker’s Notebook,” and pulling quotes or passages that I find relevant, interesting or though-provoking. Specifically, I’ll be looking at the front matter of the book (the acknowledgements, openings quotes and first essay) up to page 23.
I’d also like to include you all in this, in discussion and in my write-up next week – so, over the course of this next week, give the book a read up to page 23, make some notes or come up with a question or two you might have about the work, photography or philosophy, and post them in the comments of this post, down below. I’ll be tending to the comments over the next week, to react to or answer simpler questions, but the more complex impressions, perspectives or questions will make up a section of my own post next week. I hope you all will also interact with each other in the comments, too. If enough people are interested, I’ll look into hosting an online chatroom or live discussion, where we might have an easier time going back and forth in a more focused or direct manner.
If you don’t have a copy of the book, you can certainly order one to join in the discussion (it’s worth having a copy around, and the book is still available to order online), but the Internet Archive has also set up a digital library online during this pandemic to get people access to reading material while their libraries are closed. The first edition of Krenov’s book is hosted there, and you can “borrow” the book just as you would from a library (though you will have to make an account to do so): here’s the link. That’s the first edition version of the book, from Van Nostrad Reinhold, which is what I’ll be reading – the language and photos didn’t change in subsequent publications, but there were introductions and forewords in future editions that we won’t be discussing here.
It’s less than an hour’s read, and I’ll continue to work through the rest of the book in the upcoming weeks, provided there is an interest. There’s a good reason this book was so influential at the time – and I think many of the quotes, like the one I opened this post with, remain relevant and worth discussing in any creative practice or craft. Every time I read back through it, I find more to think about – and I suspect you will, too. I hope my insights into the book will also demonstrate that the work of this biography is much more than a service to Jim’s legacy – I think an understanding of Krenov’s life and its contextual environments informs a deeper understanding of craft and creative practice through the 20th century. It also provides a lot of material from which you might glean a better understanding of your own position and practice as a craftsperson or consumer.
To be honest, the vintage Ulmia workbench in our shop is actually closer in design to Charles Holtzapffel’s workbench design than this bench. But I wanted to build a bench with a twin-screw face vise, and Holtzapffel’s bench was the closest analog to what I wanted.
But I wasn’t having Holtzapffel’s tool tray. Or the European tail vise. Or the drawer. Or the knockdown bolts.
And since building it in 2006, I’ve added a leg vise so we can swap back and forth between the twin-screw (for dovetailing) and the leg vise (for everything else).
In addition to adding the leg vise, we also added a Record planing stop, like the one on the Nicholson workbench. But other than that, the bench hasn’t been changed much.
It’s a great bench – a perfect size for our crowded workshop. And it’s usually the bench that most students grab first when they arrive (if they can’t get to my bench).