Editor’s note: Raney Nelson at Daed Toolworks has been bringing the Improved Pattern dividers back into production at his shop. Details on the tools and how to purchase a set are below.
After months of revising process and materials, the Improved Pattern dividers are back in production, at a slightly lower cost, and will be for the foreseeable future. I’ve added a batch of 40 sets to inventory today, and will be adding more sets early next week.
While it may take several weeks or perhaps even a few months to catch up with demand, I am firmly committed to keeping these available for as long as there is a desire for them.
What changed? Well, primarily there are two changes that make the tools fully viable long-term from a production standpoint. First is a change to the steel used. While I am extremely fond of the O1 tool steel these have been made from previously, it is a very demanding material for production of the dividers. After trying out a number of other steels, I’ve settled on 12L14 – a low-carbon alloy that is specifically formulated for increased machine-ability through selective inclusion of lead throughout the matrix. This method makes the steel much easier to cut and mill, with little or no effects on the actual alloying composition. The steel is tough, and has a similar chromium content to O1, making the aesthetics of the steel quite similar. The only significant difference is that 12L14 is not a through-hardening steel, and so is not conducive to forming cutting edges. If you have a need for forming a cutting leg on your dividers, you can contact me (raney@daedtoolworks.com) about a custom run of dividers in O1 or another high-carbon steel.
The second change is in the process of tuning the pivot joint. In order to hold very accurate settings, the fit between the through-bolt and pivot bore of the legs must be fitted to very tight tolerances (about .0005″ or less). By hand-lapping the bores with barrel laps in final fitting, this fit is much easier to ensure and maintain. Finally, the addition of very fine Teflon washers between leaves has made the already smooth movement even smoother, and ensures consistent tension throughout the range of movement.
These are thicker than the glued-up panels one could use for a tool chest , but you get the idea.
Q: Rather than glue up a bunch of my reclaimed pallet wood, I’m thinking about using some pre-formed “project boards” from the big box store to build a Dutch tool chest (further glue-ups in the house have been outlawed, so it’s either that or wait until it’s warm enough for Titebond in my unheated shop). I’m not too worried about the source material looking like a bowling alley for Smurfs, but I question whether milk paint will stick to something that appears to be 30 percent glue.
And because they also sell a 16″ project board, I thought I’d ask if either of you have seen a DTC that deep. Seems like I’d have to make it 36″ wide so it wouldn’t tumble over, and at that point, I might be better off with an English chest. What are your thoughts?
A: You can certainly use “project boards,” but there are a couple of cons: they cost about twice as much as gluing up your own panels from 1x, and they are often moisture-laden. They might look flat and inviting while sitting there all shiny in their plastic wrap, but remove the plastic and they might cup like a Pringle. But they might not. It’s a crap shoot.
For a Dutch tool chest, however, a 1×12 is wide enough for all but the lid. In fact, that’s the recommended material for those who don’t have access to a jointer and planer (and who don’t want to process material by hand). So were it me, I’d look for the flattest, straightest 1×12 you can find, then go to town. And for the lid, when I’m gluing up panels for a class with our limited number of clamps, I use Titebond and leave the clamps on for only an hour. Now I’m not saying you should…but surely there’s an hour in the day when you could get away with it? (Then hide the panel behind the garbage can overnight while the glue fully cures.)
But yes, milk paint will stick to the project boards – but if you’re at all concerned about it, you can apply a barrier coat of dewaxed shellac between the raw wood and the paint.
And sure – you can make a Dutch tool chest 16″ deep (which will end up at 17-1/2″ after you attach the front and back). In fact, it’ll be more stable than the usual 12-3/4″ deep DTC). I’ve seen them in all sizes. The only drawback with making it deeper (or larger in any dimension) is that it’s no longer as portable.
I posted this at my blog but am sharing it here because it’s the best way I know of to thank those who contributed to the fundraiser Megan organized on my behalf last week. A Little Acorn will show up at your Inbox next weekend, and it’s going to be a fun one!
When Megan Fitzpatrick mentioned that several people last Saturday had asked if there was any way they could help, given my current experience with pancreatic cancer, she suggested she could put together a fundraiser for medical expenses. I was touched – truly – both by readers’ offers of help, and by Megan’s readiness to set something up. But I had to give some thought to my response.
Asking for help is not one of my strengths. Even accepting help that’s offered is sometimes hard. I recognize the importance of reciprocity. It’s great to be one of those people who give and give and give, but you can only give if others are willing to receive. And at some point, those who are unwilling to receive are missing out on a good chunk of what life is about. So I am trying, believe me (and please don’t say, as my first husband used to, “very trying”).
Second, while I often contribute to fundraisers, I find the whole fundraiser thing a challenge sometimes. Who wants to be seen as needy, or a victim? I know; this is another problem I have to deal with (one of many). Asking for help, or accepting it, does not a victim make. But some people have given online fundraisers a bad name. And the idea that many people in America rely on fundraisers to cover the cost of life-saving medical care drives me nuts. I lived in England for 16 years, and while the National Health Service was (and remains) far from perfect, single-payer healthcare beats the heck out of potentially losing your home due to medical expenses. Also, it’s not news that the American healthcare system, too, while technologically awe-inspiring and peopled with professionals who are the embodiment of patient-centered service, falls far short of ideal, especially in its financial dimensions.
Finally, it’s not news that we’re in the midst of a raging pandemic that has cost millions of people their livelihoods. Yes, I have cancer, but all in all, Mark and I are in better shape than many, with paying work that each of us can do safely during this time, which added to my difficulty in saying “yes, thank you, let’s do it!”
I want to make sure people know that Mark and I have health insurance. While we have friends who don’t, both of us have made a point of paying for coverage since long before we even knew each other. As I explain in an upcoming blog post for the Pro’s Corner at Fine Woodworking, I bought my first health insurance policy in 1995 when I saw how much a client of mine, who had excellent healthcare coverage, had to pay out of pocket to fix his broken foot. His out-of-pocket expenses could well have put my then-new business out of commission, and we all know that those who work in the building trades are at higher risk for work-related injuries than most who work in offices.
Mark and I are both self-employed. Paying the health insurance premiums has often been a stretch, especially for me, but we’ve considered it no less important than paying our mortgage. Finding the right balance between affordable premiums (if $845 a month per person can be described as “affordable”) and coverage in case of a claim has also been a challenge. Like many of our self-employed friends, we chose our policy, paid the premiums and hoped we’d never have to use it, beyond the reductions it provides in charges for prescriptions, wellness scans and such. As it turns out, our high-deductible HSA-linked family policy will cost us $24,800 this year in out-of-pocket expenses before our “coverage” kicks in. Yes, just having insurance coverage is an enormous help – as we’re now learning, the basic charges for anesthesia, chemo and all sorts of related care are astronomical. But in a year when our income will already be seriously reduced due to changes we’ve made in how we work, thanks to the pandemic, forking out $25,000 (or, let’s be realistic, likely more) would hit us hard. Were we not living in Covid World, things would be at least somewhat different – I wouldn’t hesitate to take friends up on their offers of rides to the hospital, and Mark could be working more closely to normal. But with a significantly compromised immune system, it would be foolish for me to get in a car with anyone else, which has disrupted Mark’s work far more than we anticipated. In fact, it would be more than foolish. It would be irresponsible and ungrateful, considering how many people have already helped us out.
After mulling all of this over, I said yes to Megan’s generous offer of help. I had no idea how many people would respond, nor how quickly. I’m still in shock.
To each of you who have contributed, I am grateful. My gratitude is not just a feeling. I plan to express it concretely, in the following ways, as well as others:
First, I promise to do my level best to beat this disease. Life expectancy for those with pancreatic cancer is depressingly low, with two years generally cited as the outer limit. But every week, friends introduce me to others who have lived much longer. Of course, prognoses depend on all sorts of variables; as people tell me constantly, every tumor is different, and the side effects of treatment can also kill you. Beating the odds will take more than standard medical care, and your generosity will make it possible for me to augment the standard chemotherapy, etc. with integrative protocols. While these cost far less than the medical “standard of care,” they are not covered by insurance. Even before the last 24 hours I was feeling optimistic. Now I feel even more so.
Second, I will share everything I learn, in the hope that this information may be helpful to others. Hence my upcoming post about the importance of being informed when choosing health insurance coverage.
An illustration that will go in “Shop Tails.” What do you expect from a loner/nerd of 14 who has a pet guinea pig named David and is studying Classical Greek?Unfortunately I had to consult a retired professor of Classics, Betty Rose Nagle, to find out what those scribbles said. “The House of Doctor David” is the title. Dr. David is saying, “Woe! Woe! I want to eat.” (I think that’s a scallion.) The nurse cat is saying “Doctor, you have to stop eating.” The feline patient is saying, “Doctor, come close so you can help me.”
Third, I’m hard at work on “Shop Tails,” a new book for Lost Art Press. I didn’t want to mention this early on, as I had no idea whether I would live long enough to finish it – in late-November, the specialist in Indianapolis had given me four to six months if I didn’t pursue chemotherapy, adding that there are two chemo regimens, and fewer than 50 percent of pancreatic cancer tumors respond to either one. Crushing odds. When I was struggling with the decision whether to pursue chemo (for so many reasons, the cost and the odds among them), I realized that if I went ahead, I would need a concrete goal to power me through. I wrote to Chris Schwarz on a Saturday morning, asking whether he might be interested in publishing a book about animals, life and work. I made sure to include a note along the lines of It’s fine to say no. This is not “Give me a contract or I’m going to die.” He wrote back with a strong YES that afternoon. Another reason why I am filled with gratitude — and having a far better time right now than I would ever have expected.
So, for now, thank you. Your support has me feeling far more appreciated than I had any reason to imagine. I am endlessly grateful to Megan, Chris and all the others – editors, publishers, clients, relatives, friends – who have provided me opportunities to do work I find meaningful.
Q: I am high school woodshop teacher. We are currently still remote teaching, which is not ideal for a hands-on class. I have been sending out kits for my students to build, along with the standard safety tests and woodworking knowledge assignments. I have adjusted most our standard types of projects to be very simple and only nailed or glued together. What are your recommendations for projects or activities that are accessible for students to build at home with very limited tools?
A: We’re not really the best people to ask, given that we don’t teach kids. So let me direct you to Yoav Liberman, who does. He’s been blogging for Tools for Working Wood, and he has a number of posts that address this very question, all of which are in “The Build-it Blog” – just keep clicking “last” at the bottom to work backward through the posts. (There are also contributions from others in that blog that are worth a read, but to find only Yoav’s posts, I found that a Google site search is the best way.)
But if I had to recommend some home-based projects for kids, I’d follow Yoav’s lead and lean into carving with a sloyd knife or two – perhaps this peg board project from Jögge Sundqvist’s “Slöjd in Wood.”
I might also look to older “I Can Do That” projects at PopularWoodworking.com – when Chris and I were at PWM, those were all designed for a limited tool kit – mostly inexpensive hand tools from the big box stores.
— Fitz
p.s. Yoav also has a couple of project posts on the Popular Woodworking site that might fit the bill: “Build a Tool Tote with Your Kids,” Part 1 and Part 2,
We’ve reduced the price on two products in the store. Here’s the story.
We’ve permanently lowered the price of “Mechanic’s Companion” to $23 (it was $26). We are reprinting this title this week and can lower the price because the manufacturing cost went down (we placed a large print order).
We consider this book a foundational text for hand-tool woodworking. Peter Nicholson was a cabinetmaker as well as a writer. So this text is clear and shop-based. I still pick up important details every time I read it, much like Charles Hayward’s books.
This book is made in the USA and is designed to outlast you. Unlike several “print on demand” (POD) versions out there, this book is printed on offset equipment. The signatures are sewn and reinforced with fiber tape. The pages will not fall out after a few readings.
Don’t get me wrong, POD is great for some applications (“Alf” fan fiction, for example). But not for a foundational book.
Chore Coats
We have lowered the price of chore coats to $135 to close them out for the season. The regular price was $165. We have to change fabrics for our next run, so we need to move out the current versions to avoid confusion. There is nothing wrong with the fabric or the chore coats. We just have to change suppliers and so we need to close these out.
