If you have blacksmith taste but a Hillman Fastener budget, here’s a tip on how to make your hardware look better.
I’m working on the lid of a six-board chest for a customer today and started tweaking the hinges, which I plan to install tomorrow. These hinges are made in India and sold by Van Dyke’s Restorers for $5.50 each.
That’s the good news. The bad news is they are covered in a thick coat of black oxide. It’s so thick and loose that it will smear all over your bare wood. So my first step was to remove the oxide.
You can remove this stuff (usually) using hydrochloric acid – or you can bead-blast it or sand-blast the stuff off. I don’t have that courage or equipment. So I scrape the stuff off with a carbide Skraper and then scrub it with a gray abrasive pad and some WD-40.
About 10 minutes of scraping and rubbing shows off some of the hardware’s welds and filing, which is better looking at the black powder, which isn’t fooling anyone that it’s “patina.”
One of the chapters I’m working on for “The Furniture of Necessity” is on hardware – not only how to use fluids (safely) to alter off-the-rack hardware, but how to enhance hardware even more by filing it. After I strip the zinc off a Home Depot hinge and add some decorative filework, it’s not 100 percent butt-ugly.
In addition to the A.J. Roubo translation of “L’Art du Menuisier,” we have been working on lots of other projects. Here’s a quick look at what the Lost Art Press extended family is doing in the final days of 2012.
1. The 6-board chest chapter from “Furniture of Necessity.” It’s complete, but I’m messing with it a bit as I worked on a chest for a customer this weekend. I’ll post it this week for a free download.
2. New LAP T-shirts. We have a new design and slogan. We’re ordering the shirts this week and they should be in the store by next week. They will be green and made in America. Details to come.
3. “The Joiner and Cabinet Maker” audiobook as read by Roy Underhill. John Hoffman has finished up the editing on this project for me (thanks John!). It goes to get mastered this week. So it should be in the store before the end of the year.
4. A new book from Christian Becksvoort. Yup, we’ve been keeping this one under wraps. Chris revised one of his earlier books that is now out of print. The design is complete, thanks to Linda Watts, and we are working on the final editing.
5. “By Hand and By Eye” by George Walker and Jim Tolpin. That book is edited and just about ready to go to Linda to be designed.
We’re working on a bunch of other projects that aren’t listed above, H.O. Studley, my campaign furniture book and etc. I don’t, however, have any updates on those projects this morning.
Tim Talma reviewed “Make a Joint Stool from a Tree” by Jennie Alexander and Peter Follansbee in the latest issue of “Period Furniture,” the newsletter of the Society of American Period Furniture Makers (SAPFM).
“Although the joint stool outlined in the book is a simple project compared to other projects of the period, this book covers everything. This includes the history of 17th-century joined furniture, tools used in its construction, the wood and how to get it….”
While I love the title of this book, I sometimes think I should done a better job of emphasizing that this is a dead-nuts simple introduction to hand-tool woodworking with a minimum number of tools and the wood in your backyard. And it makes you want to build.
“The author’s enthusiasm for the subject definitely rubs off on the reader,” Talma writes, “and makes you want to go right out and build this stool, which I probably will do, once I find the right tree.”
I was also sent two new reviews of “The Anarchist’s Tool Chest” from different points of view. Ludovic Drochon reviews the book in French here. And then goes on to describe how he built his chest (a nice red one) here.
The other review is on the Highland Woodworking blog by Kelley O’Toole and it is from the perspective of a beginning woodworker. Also cool: Our Lost Art Press books are featured on the cover of the latest Highland Woodworking catalog – a big honor in my book.
Well, actually it was more like a 12-board chest, but they were 2-meter-long skinny tongue-and-groove floorboards that I glued together, so I guess it still counts. I have ended up using quite a bit of the tongue-and-groove pine, either 3/4″ flooring or 3/8″ wainscoting, for different things. The wood I get here in France is maritime pine from plantations down in the Landes region near Bordeaux. Not a fine Bordeaux of woods to work, certainly, and not for fine furniture. But it comes dimensioned, planed and sanded on two sides in widths from 4″ to 8″. Saves a lot of time when gluing up boards or making frame-and-panel sections for furniture or traditional paneling. It’s also dirt cheap, well under a buck a board foot. And with a little filler for the knots, it takes a beautiful paint, oil or varnish finish.
I am putting the finishing touches on a guest bedroom in my house here in the Touraine region of France. The bedroom had been basically a hay loft with a kind of adobe floor laid over split chestnut sticks and plastered underneath, but when we bought the house it had most of the wiring and drywall in place. So anyway, I’ve been plugging away at finishing it out, hanging and jointing drywall, repointing the exposed stone with lime mortar, and laying a “random”-width pine floor and building in some storage. A bed was next on the list, after I cut and moulded and installed the baseboards, and finished painting everything, and installed another built-in bookshelf to cover some junction boxes that could have been installed more discretely.
But then this Schwarz character, as Peter Follansbee likes to call him, started going on about these six-board chests. Which are really kind of cool, I thought. What could be better for the foot of the bed, to hold linens and whatnot? Plus I needed something else to do with some of the offcuts and extra boards from the floor.
Firing up my old German ECE moving fillister to cut the rabbets.
The nails I used for the sides and bottom are some German boat “nails” I ordered a while back. Nice hand-forged looking head, square shaft, mostly used with a rove as rivets to join lapstrake or clinker boat hulls. You drill a hole in the fitted planks, drive the nail through, drive the washer-like rove down over the shaft of the nail, cut the shaft leaving it a bit proud, and then use a backing iron and a hammer to mushroom out the shaft over the rove. They call them clinker hulls because of the noise the hammers make heading the rivets. (For the top I used regular wire nails, with the zinc on the head filed off, clenched over)
As nails though, this batch at least was not as advertised, because the “chisel” point was not actually pointy enough to be driven into a stick of butter with anything short of a sledge hammer.
My name is Brian and I individually sharpen my nails.
I was fitting the hinges when the girls came up and claimed the chest for their toys. Have to fit a sliding till it seems. And then build another one. No, two.
“You have two daughters, Papa.”
I also wanted to dive into milk paint. I found a mom-and-pop operation based somewhere around Lille near the Belgian border, ordered a couple of packages and then began checking the mailbox. And checking. So after a while I sent off an e-mail about my order.
The other day I got a very enthusiastic but somewhat vague response with this photo. Apparently they are in the process of changing the milk supplier for their customers in the Touraine. In view of the terroir of the region, nothing less than skim Tibetan yak milk from Ganden Monastery will do, and they will be shipping as soon as this girl reaches maturity, and finds a suitable husband also capable of pulling the cart full of skim milk to Lhasa Airport.
OK. Clearly something had to be done.
From René Fontaine’s “The French Country House” (Seghers Press, 1977) here’s a traditional recipe for milk paint (slightly paraphrased).
“Here are a couple of recipes for types of paint, long forgotten. The bizarrity of the formula corresponds perfectly to the mentality of these people attached to the earth. We have no doubt as to the effectiveness of the paints.
“To a liter of skim milk, we add 180 grams of slaked lime, 120 grams of linseed oil and 2.5 kilos of Spanish White. In practice, we pour the skim milk over the slaked lime and Spanish White and gradually add the linseed oil into the mix, stirring constantly.
“For the second of these paints, we mix 140 grams of cottage cheese, 7 grams of slaked lime, 280 grams of chalk powder and 80 grams of water. Practically speaking, we mix the slaked lime with the cheese, a little water and stir in the chalk powder.
“For the last, something completely different: 500 grams of potatoes mixed with 1 kilo of chalk powder and 3.8 liters of skim milk. For this one, we boil the potatoes, after peeling them, and then strain the potatoes. We then pour in the skim milk, and stir while sifting in the chalk.”
Wow. As I understand it, it helps to add a couple of teaspoons of borax powder to act as an antibacterial agent and to help make the casein – the protein in the milk, which is the binder and a very strong glue in its own right – water-soluble. (Basically, milk paint is real cottage cheese mixed with a pigment and some chalk powder and/or slaked lime.) One can then use various kinds of earth pigments, or even gouache or oil paints to achieve various pastel colors.
Roy Underhill has just opened registration at The Woodwright’s School for the first batch of classes in 2013.
I’m teaching there twice in 2013. Details:
The Anarchist’s Tool Chest, Aug. 26-30.
Note that this class is full. You can sign up for the waiting list. I recommend doing that. People from the waiting list always get into the class.
Make a Six-board Chest, Oct. 12-14, 2013.
I think this is going to be the oddest class I’ve ever taught. The members of the class and I will all be building the same project, but the chest’s particular design will be guided by the material and tools at hand – plus a good dose of history and geomety I might add.
Hope you can join us in Pittsboro in 2013. And be sure to check out the other classes that Roy has listed on the site. Peter Follansbee has a cool class on a joint stool. Make a name stamp with Peter Ross. And of course, the classics: Mystery Mallet with Roy, Handsaw Sharpening with Bill Anderson, and Carving with Mary May.
