A Shaker tray in cherry, with one coat of soft wax applied.
You may be familiar with “A Glue Story”, a video we posted months ago showing how we make our Piggly No Wiggly Glue. Well, Chris and I decided to create “A Wax Story” in the same vein, a video demonstrating how we make our soft wax.
In case you’re curious about making your own wax, you can find the recipe in Chris’s latest book “American Peasant” (p. 65-68). In the book, Chris shares the exact ingredients he uses and where to find them. No frills, no fuss.
It should be noted however, that since publishing “American Peasant,” our soft wax recipe has been slightly modified. In the video below, you’ll notice Chris is making our soft wax with a bit more solvent (4 TBSP), which makes it even softer and easier to apply.
So, take a look at how easy our soft wax-making process is in “A Wax Story” below.
A profile view of the jaws (with stripped screw holes) in the original pine jaw of this “carver’s vise” (this one is from StewMac, where it’s called a “Guitar Repair Vise.”)
Every chair class Chris teaches seems to develop its own gravitational pull. It’s inevitable – if you orbit within 50 feet of a class taught by Chris Schwarz you will get sucked in.
Now getting sucked into a class can mean many different things: Perhaps it means assisting students taper chair legs by hand until your shirt starts sticking to you; or remaking an arm in record time due to a irreparable and untimely break; or sometimes becoming the designated lunch fetcher of the day (this task can quickly make you popular among the students).
I of course am speaking from experience. I’ve completed all of these tasks at least once and am in no way complaining about it. I openly love the infectious energy of a class week – it’s chaotic and exhausting at times and I live for it. I love walking into work unsure of what the day will hold.
While the palpable energy from last week’s class was no different, one of the tasks I was given was new to me.
With how often we use our tools here, on top of student usage, shop maintenance is a constant. Planes and chisels need sharpening, floors need sweeping and carver’s vises need new jaws.
This is nothing against our beloved carver’s vises; we use them daily here. There is, however, one fault we’ve found with most of them – the softwood jaws that come standard on the vises have a tendency to lose their heartiness over time. (The newly recast Grizzly vise comes with hardwood jaws.)
Either the constant use causes the screw holes of the jaws to strip (which is what happened in this case) or the soft pine cracks. Or both (which is what happened in this case). When these things happen, either oak or hickory are what we typically use for new jaws.
After Chris gave me a quick lesson on how to replace the old jaws, I got to work.
Below is a visual step-by-step of how I made this repair.
First things first: Unscrew the old jaws from the vise.
New adhesive-baked urethane is pricey. So I sawed off the old urethane, leaving about 1/8″ of pine backing.
A close-up of the cut.
The thin layer of pine must be planed flat for good adhesion to the new hardwood jaws. How to plane a piece less than 1/4″ thick? I used double-sided tape.
The double-sided tape held the pieces firm to the bench as I planed.
I traced new hickory jaws from the pine ones and cut them out on the band saw then planed them flat to prepare for glue-up. (Notice the crack in the old pine jaw on the lower left.)
After clamping the urethane to the hickory (which was a chore – it was slippery!), I used a toothbrush to clean up excess glue then let them clamped-up jaws dry for an hour.
After tracing the screw holes on the backs of the new jaws, I drilled pilot holes, which made screwing the new jaws in place a snap.
Last week I walked into work to a brand-new Veritas spokeshave sitting on my bench. Chris had ordered several for students and kindly ordered an extra for me. (I’m spoiled, I know.)
Grateful, I took a picture of my new tool and posted it to my social media account, not thinking much of it.
The following day I received a comment: “Would you mind posting a video of how you file the throat (if you follow Chris’s approach)?”
Huh? File a throat?? This was news to me, but according to Chris, this is common practice when breaking in a new spokeshave.
He explained that in chairmaking, sometimes cuts that are ranker than the spokeshave will allow are needed. The solution? File the throat, just a hair or two to allow a thicker shaving to pass through.
So as asked, we created a video demonstrating the process. Next week’s chairmaking class will be the first to break the new spokeshaves in.
Well, back to work for me. I have two more spokeshaves to file.
Hey all, Kale here. The other day when Chris asked me to document our Piggly No Wiggly glue-making process, I may have taken the task a little too seriously. I have no regrets.
After receiving interest from readers about how our Piggly No Wiggly glue is made, we decided to share our operation. The video above documents our glue procedure from beginning to end, with some words from Chris about how it came to be.
But wait, there’s more. Per y’alls suggestions, a “bundle and save” option has been added to our online store – meaning, the more you buy, the more you save. One 8 oz. bottle of Piggly No Wiggly is $16, two is $29 and three is $42. There’s a drop-down option on the store’s landing page where you choose your number of bottles.
It’s a little thank you from us for the continued support and a reminder that, yes, we do read your comments.
The underside of Chris’s two most recent arm bows.
It’s no secret that ensuring a tight joint between arm and mid-arm can be a challenge. We know this first hand and because readers have reached out in the past asking for advice on the matter. Well readers, wait no longer – Chris has spilled the beans on his method!
We recently created a video highlighting Chris’s match planing method, the technique he uses on all his arm bows. In the video, Chris welcomes all skill levels as he breaks down this approachable technique step-by-step. You can catch the how-to video below and on Youtube.
Enjoying this technique and video content? Take your skills even further and learn how to build a stick chair with Chris in this 18-part video series: Build A Stick Chair. Chris takes you along with him as he builds a chair design not found in ‘The Stick Chair Book’. From selecting lumber to applying wax, each step is explained and demonstrated with the beginner woodworker in mind.
Click here to buy and own the entire video series.
