Another Roubo with shelf: I mostly plane at this bench so I keep all my go-to bench planes on the shelf. Notice I over-built the frame to add enough mass to fully eliminate any motion under planing action. The bench sits a bit away from the wall to provide wall space to store my handsaws.
— Jim Tolpin
When I built my Roubo bench several years back, I added the customary shelf between the stretchers. I mostly use this area for clamp storage more than tools. For whatever reason, it also tends to also attract scraps of wood, unused tools and bits of debris. About once a year I go thru the mess and clean it out.
My Moravian bench does not have a shelf, nor have I ever really missed it not having one. Today while cleaning the pile of accumulated junk from under the Roubo (again), I was thinking that maybe a shelf is more trouble than it is worth.
— Will Myers
Here’s an old school carpenter’s (or landscaper’s) method of laying out a line, such as a foundation form or a hedge row, to a specified angle. The tools needed are simple, primitive even: A length of rope marked at a certain distance and a 10′ pole marked in 1′ increments (i.e. the once ubiquitous carpenter’s 1o’ pole). Or you can join the 20th century and use a tape measure.
Let’s jump right in and lay out an 8° angle from a baseline. The drawing above is pretty self explanatory, but I’ll explain it anyway in my hopefully not too pedantic step-by-step fashion:
Step 1: Establish the baseline (via a stretched string) and set a pin (a sharpened stick works) at the focal point where the angle will converge.
Step 2: Make a loop at the end of a non-stretchable rope (i.e. avoid nylon) and run it out along the baseline from the base pin. Measure out 57′ 2-1/2″ from the pin along the rope and make a mark with a Sharpie or tie on a piece of string. Also, set a pin at the baseline at that distance.
Step 3: Now arc the rope away from the baseline in the direction you want to lay out the angle.
Step 4: Set the base of the 10′ pole at the baseline pin and orient it to the rope. When the 8′ mark on the pole passes over the mark on the rope then the angle to the baseline is (drum roll) 8°.
So how does this work you might ask? As my friend Joe Youcha of buildingtoteach.com explained to me: “The answer is buried in the math we were all injected with in grammar school.” We were all told about the “transcendental number” called “pi” which when inputted into your calculator would provide you with either the circumference of a circle based on its diameter or vice versa.
Artisans of antiquity, however, had no knowledge of the decimal number pi. In fact, decimal numbers in general had not been described in detail in the Western world until the late 1500s by the mathematician Simon Stevin. But artisans did have an excellent working relationship with the straightforward (non-cendental?) proportional ratio system. In the case of the relationship of the diameter of a circle with its circumference, they would just step out the diameter into seven segments and know that 22 of those segments would, to a high level of accuracy, give them the length of the circumference. Good enough for government work (such as the Parthenon) as they say.
Because we apparently need to work with degrees (probably because the architect speced out the angle in degrees instead of the length of a chord as they would have in antiquity), we would need to know what number of segments the diameter would be if the circumference were stepped out to 360 segments. That number is, of course, an arbitrary but widely accepted convention since Babylonian times as a convenient way to divvy up a circle. We like it as it can be evenly divided by so many whole number divisions – though for a time Europeans were quite fond of 400 degrees.
But I digress; back to how it works: If you go to the trouble of physically stepping out along the circumference of a circle with dividers, you’ll discover that when 360 segments do the trick, 114 and 5/12ths of another segment will define the diameter. Of course, using al-Jabr (given to us by the Islamic mathematicians), we can quickly solve for this result using an algebraic equation to solve for an unknown.
For this purpose we’ll use half of the diameter segments – fifty seven and two and one half twelfths – to lay out the radius length on the rope. The bottom line: We find that a radius of 57 feet, 2-1/2″ produces a circumference length of 360 feet. So for every foot we swing the arc, we produce an angle of 1°.
— Jim Tolpin, ByHandandEye.com (Drawing by Andrea Love)
It’s funny how something can look so easy and end up being so daunting. It is also surprising to me that one of the most famous pieces of Shaker furniture has gone so many years without being properly measured and documented. I am referring here to the candle stand in the collection at Hancock Shaker Village. There are plans for this table in many books; many claim to be measured from the table in Hancock’s collection, but I have yet to find a published plan that has the correct dimensions and shapes.
After numerous attempts to build a table that had the elegant flow of the original using the published plans from several different books and photos of four different original tables, I failed at every attempt. I ended up contacting the folks at Hancock, and they were gracious enough to let me document the table in their collection.
I also managed to wrangle Joshua Farnsworth into doing a video on the candle stand. He and I traveled to Hancock to measure and photograph the original table, as well as a couple other projects. A short video about our trip is available here.
The video on the candle stand just went up for sale at Wood and Shop store today. It is 244 minuets long and includes footage of our trip to Hancock, an examination of the original piece and detailed step by step instruction on how I reproduce this epic piece of Shaker furniture. The measured plans I made from the original table are included on the DVD as well. And yes, I really did measure the original!
Below is the link to the preview of the candle stand video.
Of all the things I have made, these tables generate the most comments from folks; almost everyone likes them. I’m not completely sure why that is other than the fact that it is minimalistic but not plain. No bull$%&*. “It is what it is” type of thing (I think). For me it has been one of those projects that when I sit back and look at what I have done, it simply makes me happy.
— Will Myers
The Romans used the square to layout the ubiquitous half-circle arc flutes along the length of their temple columns. You can too: Just set alignment pins at the start and stop points; hold the square against the pins; hold your marker at the apex of the square; and scribe away!
— Jim Tolpin, ByHandandEye.com