Materials & Tools for the Knockdown Nicholson Workbench

KD_shelf_IMG_0209

I’m teaching two classes in building the Knockdown Nicholson Workbench in 2015 (details on the locations to come) and needed to prepare a list of materials and tools for the students. Because I received an S+ in “Sharing” in kindergarten, I am also posting it here.

Hardware

  1. Ductile mounting plates for 3/8” x 16 threaded rod. You need 16. Available from McMaster-Carr.
  2. High-strength steel cap screws, 3/8” x 16 thread. You need 16. Available from McMaster-Carr.
  3. Plain steel 3/8” flat washers. You need at least 16. Buy a pack of 100 from McMaster-Carr.
  4. Plain steel split lock washers, 3/8”. You need at least 16. Buy a pack of 100 from McMaster-Carr.
  5. No. 10 x 1” slot-head screws (for attaching the mounting plates). You need at least 32. Buy a pack of 100 from McMaster-Carr.
  6. No. 8 x 2-1/2” wood screws to assemble the ends. A box of 50 should be fine. Here’s a link to the square-drive ones from McMaster-Carr.
  7. No. 8 x 1-1/4” wood screws for attaching the interior apron bracing. You’ll need about 20. You can also buy these from McMaster-Carr.
  8. Gramercy Holdfasts. One pair. Available from Tools for Working Wood.

Wood
For a 6’ or 8’ bench, I recommend you buy four 2x12s that are 16’ long. Buy yellow pine or douglas fir, whatever is available in your area. Buy the clearest, straightest stock in the pile. (And if there’s another 2×12 there that looks good, grab it too.) This will allow you some waste and to cut around knots, shakes, pitch and ugly. Note that this does not include the shelf – add a 2×12 x 16’ if you want a shelf. Yes, you will have leftover wood.

You will also need 1×10 material for the interior apron bracing. For a 6’ bench you can get one 1×10 x 8’. For an 8’-long bench, get two.

Tools
You’ll need basic marking and measuring tools, plus screwdrivers, a handsaw, a cordless drill, chisels and a block plane. Here are some of the specialty tools that will make your life easier. Plus:

  1. 9/16” socket set to assemble and disassemble the bench.
  2. 3/4” WoodOwl Nailchipper bit. Get yours at Traditional Woodworker.
  3. Forstner bit. You’ll need 1-1/8” for the counterbores.
  4. Brad points. Bring your set. Bench building is a lot about drilling holes.
  5. Tapered countersink bits. The Snappy set from Woodcraft is good.
  6. A pair of sawbenches or sawhorses to work on. (Barring that, a couple of 5-gallon buckets).

— Christopher Schwarz

About Lost Art Press

Publisher of woodworking books and videos specializing in hand tool techniques.
This entry was posted in Woodworking Classes, Workbenches. Bookmark the permalink.

22 Responses to Materials & Tools for the Knockdown Nicholson Workbench

  1. Thomas Scott says:

    Hey Chris,
    Putting aside the fever of current infatuation, which knockdown bench do you prefer, the Nicholson, or the Moravian?

  2. Evan Duvall says:

    the auger bit you linked to is 3/8″ not 3/4″
    just letting you know.
    and thanks for the list! I think I am gonna build one next week as a first “real” bench

  3. bkbiggs says:

    Did you use a 2×12 for the shelf? I didn’t catch that – I did one out of 1x material. Though the 2x will certainly add more mass :).

    Thanks for this design – it came at just the right time for me!

  4. obewank says:

    teaching at a southern location previously on sabbatical?????
    dale knab asks???????????

  5. brentpmed says:

    I apologize if you have already covered this: On some Nicholson benches the front apron is let into the legs with an angled notch; I assume this is for added rigidity. Is there any benefit to doing this, or with modern fasteners does it now really boil down to an aesthetic choice?

  6. Bartee says:

    McMaster Carr should make up a “kit” for you. Thanks to you I spend more time in their catalog… It like old hardware stores used to be.

  7. anthonytibs says:

    Chris,
    Did you plane the faces of all the wood, or just flatten the top and joint the edges of the other boards. Looks like Mike only flattened the top in “The Naked Woodworker”.

  8. Hi Chris,
    This kind of specific advise (complete with links!), necessary and helpful, yet so precious and rare, is what makes you the one-in-a-bazillion! Thank you for your kind generosity! This is why, when I need a book, I will buy it from you.
    Have a nice day,
    Antti

  9. toolnut says:

    You get an S+++ from me.

  10. “The Naked Woodworker” DVDs and your knockdown modifications inspired me to build a bench very much like your knockdown version, with only a couple of minor modifications. I posted some pictures on my blog: http://woodworkingfortheloveofit.blogspot.com/

  11. For the top, what is the best way to glue the boards to build up the thickness? Glue and screw?

  12. Sorry one more question. In making an 8ft version, should the base dimensions remain the same with the added length accommodated in the overhang of the ends. Or would it make more structural sense to increase the distance between the legs sections? Trying not to over think this but can’t help myself.

Comments are closed.