The latest issue of Quercus Magazine is an important one. In the March/April 2022 issue, Editor Nick Gibbs pays tribute to chairmaker John Brown. It’s a heartfelt, first-person account of his work and friendship with JB, and it fills in a lot of interesting details about their working relationship.
Most importantly, it is an unromantic account, much like Chris Williams’s outstanding book, “Good Work.” As JB’s life recedes into the past, I have watched a lot of mythology get built up around his name, his words and his work.
I never met John Brown, but the people whose stories I trust come from his family, his close friends and his working associates, such as Gibbs and Williams.
As Gibbs writes, JB was a complex character. Occasionally contradictory at times in words and deeds. So Gibbs’s account is very much worth reading. As a bonus, it is beautifully written and is accompanied by essays from Williams, myself and Kenneth Kortemeier.
I won’t spoil it for you. If you are interested, please do pick up a copy.
In addition to the John Brown tribute, the issue is filled with a lot of practical hand-tool information. Some of it quirky, some of it fun. One of the things I like about Quercus is the variety of points of view, both geographically and skill-wise. Oh, and Gibbs likes the written word, so the balance between images and words is my speed.
No, Gibbs didn’t pay me to write this. Nor did he ask. In fact, I’m a little salty with him right now because he is putting me on a future cover. As many of you know, I would rather do naked somersaults down the middle of Main Strasse in Covington with lit sparklers in my butt than have my face appear in print. But I don’t want to be all like “Stop. Don’t. Come Back.”
One of the frustrating aspects of editing a woodworking magazine was how little unplowed ground was left to explore. Well, let me put it another way: there was little ground that we were permitted to explore.
Most woodworking magazines stick to a steady diet of the following furniture styles: Vaguely Shaker, Somewhat Arts & Crafts, Kinda Colonial, Maybe Modern and If It’s Got Nails it Must be Country. Why do magazines stick to those styles? Because every survey of magazine readers indicates those are the styles that readers love. Put another way: Why do readers love these styles? Because they are the ones shown in the woodworking press.
Several of us beat our heads against the wall every month at editorial meetings to get people to try something different. From day one I advocated for campaign furniture. David Thiel pushed for Mid-Century Modern, and John the Intern was always on about “Some Kind of Chair.”
Sometimes the overlords threw us a bone, but mostly it was: “Come up with some kind of Shaker case piece for the next issue. And not too intimidating.”
The problem was, of course, that the Shaker style has been explored by every woodworking magazine, book publisher and online personality. The best Shaker pieces have been published a thousand times. The good ones have been published several hundred times. And now we are down to Shaker Toothpicks, Birdcalls and Corn Scrapers, a Comparative Study.
My secret love was (surprise) Welsh stick chairs, but I didn’t dare suggest we explore that topic in the magazine. I did manage to get a couple articles about chairmaking published in the early 2000s, but those seemed like strokes of luck or sheer will.
Today I get to write about what I want, and if no one buys it then it’s my financial problem. So lately I’ve been writing a lot about stick chairs. Why? It’s not like my enthusiasm for them has increased lately. I’ve been stupid in love with the form for more than 20 years. Instead, the reason I have put them front and center in my work is because this is an opportunity for all of us.
Stick chairs from many cultures are waiting to be discovered. I have been building these chairs for two decades and have barely scratched the surface of what is out there. Honestly, there are hundreds of stick chair forms yet to be explored. I threw out a few dozen examples in the “Sticktionary” chapter of “The Stick Chair Book,” but there are many more that are waiting for you to study and build.
There are pieces out there that absolutely pause my heart for a couple beats because they are so beautiful. Why aren’t those examples published here or in my book? Dealers and museums are stingy with photos of these chairs. I have collected hundreds (maybe thousands) of photos during the last 20 years, but I don’t have the rights to publish them. I have signed Non-disclosure Agreements (NDAs) in order to gain access to collections of these chairs. I have swapped private photos (hush hush, chair porn) with chairmakers and collectors around the world.
I want to invite you into this world. Here’s how it works. Haunt the websites of antique dealers who specialize in vernacular furniture. Collect their images and descriptions because sometimes these photos aren’t public for long. Then observe who follows these dealers (it’s easy to do this on social media). Follow them. And so on. It’s no different than looking at the bibliography in a book then investigating the bibliographies of those books.
It might sound like hard work, but it’s not. And here’s why: These chairs are everywhere once you start looking. Literally everywhere. They turn up at auction nearly every day, but they don’t merit academic study or an exhibit at a museum. (Because they aren’t Shaker, Stickley or commissioned by some industrialist.)
You can quickly become an expert. Find a form that you love. Explore the hell out of it, breaking new ground with every new piece that you build. You can easily surpass me.
Stick chairs aren’t the only undiscovered country in furniture. But they are the one I love. Find your own favorite furniture form and make other people love the crap out of it.
This six-stick comb-back chair with a narrow comb is probably my favorite design to make. It’s both a challenge to build and a delight to sit in.
This chair is built using bog oak excavated from Poland that’s between 2,000-4,000 years old. The wood was leftover from a stunning dining table commission built by local furniture maker Andy Brownell at Brownell Furniture.
All the wood came from one boule, yet the bog oak varies in color, which made things a challenge. The wood is also dense and difficult to bring to a high level of finish. As a result, there are a couple small bits of grain tear-out on this chair that were impossible for me to tame. As best I can tell, this ancient oak is as strong as contemporary oak. This particular tree grew very fast, so it has lots of tough earlywood.
This chair is set up for dining or relaxing. The back leans 15° off the seat, and the seat is tilted 5°, so the back is a generous 20° off the floor. The seat is 16-1/2” above the floor, which is a good height for most sitters. Overall, the chair is 39” tall, 28” wide, 23” deep and weighs 16-1/2 pounds.
Like all my chairs, the joints are assembled with hide glue and oak wedges, so the joints are strong but can be easily repaired by future generations. The shoe and arm of the chair are also secured with two blacksmith-made rosehead nails.
The finish is a home-cooked linseed oil/wax finish that has no dangerous solvents. The finish offers low protection, but it is easy to repair by the owner with no special skills or tools.
Purchasing the Chair
This chair is being sold via silent auction. (I’m sorry but the chair cannot be shipped outside the U.S.) If you wish to buy the chair, send an email to lapdrawing@lostartpress.com before 3 p.m. (Eastern) on Friday, March 18. In the email please use the subject line “Chair Sale” and include your:
First name and last name
U.S. shipping address
Daytime phone number (this is for the trucking quote only)
Shipping options: You are welcome to pick up the chair here in Covington, Ky., and also get a free yardstick. I am happy to deliver the chair personally for free within 100 miles of Cincinnati, Ohio. Or we can ship it to you via LTL. The cost varies (especially these days), but it is usually between $200 and $300.
A note on silent auctions: Several people have asked how much previous chairs have sold for via silent auction. Sorry, but that is the “silent” part. I have no desire to run up the price unnecessarily. So bid what you think is fair; that’s all we ask. It’s fair to say that the prices for the chairs sold at silent auction go for far more (two times or three times) the typical $1,400 price when we sell chairs via a random drawing. So for the guy who keeps bidding $100 – we love your confidence.
I apologize if this is frustrating for people who want a chair. I want you to have one, too. I love these chairs and would love to see them in many more homes.
We make sliding bevels here at Crucible Tool, and we love them. But you don’t need them for making chairs.
Once when I couldn’t find my sliding bevel, I made some blocks of wood with fixed angles sawn on the ends. These guided my drill bit while making mortises. A few years later, I saw an improvement on the idea in a photo of someone’s shop (I cannot remember where). These doo-dads (shown above) were in the background – I don’t think they were even discussed in the article. But they are brilliant.
It’s basically a piece of wood (3/4” x 1-1/2” x 5” or so) with a groove plowed down the middle. The groove is the same width as the thickness of hardboard (usually 1/8” thick). Then you cut the desired angles onto the ends of bits of hardboard and slide them into the grooves.
The wooden base keeps the tool stable. The removable hardboard means you can swap out angles for different chairs. The two stationary bevels shown in the photo above do all the leg angles for the staked armchair in “The Anarchist’s Design Book” plus about half the chairs in “The Stick Chair Book.”
The nice thing about these stationary bevels is they don’t lose their setting when you drop them off the bench.
One of my favorite magazine articles by Adam Cherubini was titled: “How to Saw Faster than a Table Saw.” His solution was: Don’t saw. Instead of ripping a board to a particular width, try to work with the boards you have on hand and their existing widths.
This blog entry is somewhat in that vein.
When fitting the comb onto a chair’s back sticks, you have a few choices about how to do it.
Shave the sticks until you have a perfect 1”-long x 1/2”-diameter tenon on each stick
Use a tenon cutter (or plug cutter) to size each tenon
Do nothing to the sticks or their tenons.
I’m talking about No. 3 in this entry. Once while teaching a stick chair class, I realized I had left my 1/2” tenon cutter at home. It was the last day of class, and everyone was behind schedule. There was no time for students to shave their sticks.
Then it hit me: The chair’s combs are secured on the sticks with pegs. So the fit between the mortises and the tenons doesn’t have to be airtight.
Then I knew exactly what to do.
I drilled the 1/2” mortises in the comb then “wallered” them out by rotating the bit around the rim of the mortise while the bit was turning. This created a tapered mortise.
On a chair’s back sticks, the tip is almost always tapered because of the way we shave sticky things.
This little trick worked brilliantly. After a little “wallering,” the combs dropped onto the students’ back sticks with a few mallet taps. A little glue and some pegs secured the comb.
And we all got done in time to go get a beer.
This is how I now fit most of my combs. It’s faster, and it usually looks better, too.
More tips to come.
— Christopher Schwarz
P.S. If you own soft-jaw pliers, you can also compress the tenons a bit and waller the mortise a little less. Your call.