Matt Cianci’s mom was reading a book in her living room, having just put Matt down for a nap upstairs, when she saw his 4-year-old body fly past the living room window and crash into the ground. She screamed, jumped up and threw open the door. Matt was in the bushes, a blanket tied around his neck, smiling.
“Mom, I can fly!” he said.
Matt laughs.
“That about describes me,” he says. “Always testing the limits of things. I guess you could say I’m a curious person with a vibrant imagination. I’m not a follower of the crowd.”
Matt was born in Evanston, Illinois, north of Chicago. His parents met in college in the 1970s, married, had a daughter in 1976, Matt in 1977, then moved to a suburb northwest of Chicago.
“I have the two greatest parents in the world because they are the two people I look up to more than anyone,” Matt says. “I had an exceptionally privileged upbringing, for a very simple reason. Anytime anything ever goes wrong in my life, I just have to take a moment and ask myself, ‘What would my parents do?’ And it’s never steered me wrong.”
Both of Matt’s parents have master’s degrees. Matt’s father is a biomedical engineer and his mother is a clinical social worker. When Matt was a kid, his mom stayed home, raised the kids and was (and is) a social justice warrior, says Matt, working with the greater Chicago chapter of the National Organization of Women, promoting the Equal Rights Amendment.
Always creative, Matt enjoyed drawing and playing with Lego bricks as a kid. At 6 years old he started making things out of scrap wood in his dad’s workshop. His grandfathers had workshops, too. One was an engineer; the other, a welder who worked for the United Automobile Workers at a General Motors factory until he was 75 years old. Matt’s ancestors were old-world Italian stone masons.
Matt loved to make guns out of wood (ironic, he says, giving his views on guns today) because his mother refused to buy him toy guns. But she couldn’t stop him from making them. Over the years, the guns became pretty elaborate.
Woodworking, Matt says, has always been a solitary activity.
“My dad preached nothing. He just showed everything. I don’t remember doing anything with my father, but he still taught me so many things because he did them and I just watched. Many of my values I’ve gotten from him that way. Just seeing what he did, whether it was getting up and going to work every day or how to deal with people or be a parent. He was more passive that way – classical modeling.”
When Matt was 10 years old, his dad was transferred and the family moved to Massachusetts.
“I had some social upheaval and I kind of struggled for the new few years.”
Academically, he did well – never a straight-A student but Bs without having to work too hard for them. He enjoyed writing and in high school, he wrote a lot of poetry.
“I’m a rather pensive, melancholy kind of person. So as soon as I started having any interaction with girls, it turned into romance drama. So that was good fodder. It brought out the tortured poet in me,” he says, laughing.
When he was around 12 years old, he started playing guitar.
“From that point forward, my life focused on my band, playing the guitar and my girlfriend,” he says. “Then I got into metal and I started wearing all black. I was kind of a metalhead – you know, the tortured angry suburban white kid. But I really didn’t have anything to be angry about. I looked for targets of opportunity to put my angst out on.”
In high school, Matt started tinkering with guitars in his dad’s workshop, Eddie Van Halen-style. And then he was accepted to Providence College in Rhode Island.
“Nobody even suggested that not going to college was an option,” he says. “It was just what you did.”
The college education was great, Matt says, but there were a lot of things he didn’t like about it. And by his sophomore year, things came to a head. He failed just about every class he took. He felt as if he was just going through the motions. He lacked purpose.
“I wasn’t happy,” he says. “I’ve always struggled with ups and downs. And I was like, ‘Something doesn’t feel right. What do I really want to do with my life?’”
In a magazine, he saw an ad for a guitar-building school on the West coast. He tacked the ad above his desk – a dream. But not all dreams come true, or at least not as envisioned.
“I stayed in school. I stumbled my way through college. I graduated with a degree in social work and I kept tinkering with guitars.”
Building Guitars & Furniture
After graduating in 1999, Matt and his then-girlfriend moved into an apartment in Providence. He had a job (in social work – vocational rehab), paid rent, was doing all the things adults do, but he still longed for something more. With time, he recognized the itch, the need to work with his hands. So he taught himself how to build guitars from scratch. And he fell in love with it.
Matt’s girlfriend at the time worked at Brown University as a research assistant. Matt says they were dirt poor. But they needed furniture. So Matt taught himself how to make furniture, too. Within a couple years, Matt, 25, and his girlfriend saved up enough money to buy an old house, and started rehabbing it.
“That was, essentially, how I learned woodworking,” he says. “Just trial and error. I didn’t really have any instruction and I didn’t read woodworking books.”
Every once in a while, Matt would get his hands on a copy of Fine Woodworking, and use it as a guide. But money was tight and more often than not, holding it while standing in line at the grocery store, he couldn’t justify the price. Around 2003, Matt remembers seeing an ad for a Lie-Nielsen dovetail saw in the back of Fine Woodworking. He wanted it.
By now, Matt was well-versed in power tools, building furniture and beautiful guitars out of mahogany and curly maple. Next up were side tables for his bedroom. With the Lie-Nielsen dovetail saw heavy on his mind, he decided he was going to build two Shaker-style end tables in curly maple using only hand-cut joinery.
But at the time, the dovetail saw was $120. There was no way he could afford it. So he went to a big box store and bought a $10 saw. Now he had a blade. He scrounged together some scrap wood (curly maple), scrap metal and toilet bolts. And he made his own backsaw.
“And that’s when I learned to file saws,” he says.
In an old tool catalog, Matt found a one-page article titled “How to File Your Saws.” By now he had discovered eBay and he used it to buy a setting device. Following the tool catalog instruction step by step, he sharpened his handmade saw and used it to cut the dovetails in the two Shaker tables.
Around this time, both of his grandfathers were clearing out their workshops and Matt inherited a bunch of their hand tools. He continued building furniture for his house – a corner hutch, a table, an ottoman, a desk. Struggling to drill a deep hole through an exterior wall, he used a brace and bit for the first time, and was amazed by its torque and speed. He bought saws on eBay for a few dollars each, and practiced filing them. He quickly fell down the rabbit hole, he says, and he was happy. Until 2006. That was the year he and his girlfriend of eight years ended their relationship.
“My world got turned upside down,” he says. “I had to put all my tools into storage.”
An Intermission, a Tiny House & the Return of Woodworking
Matt’s ex-girlfriend bought him out of his half of the house.
“I walked away with this big wad of cash, which I had never had before,” he says. “And I’m not going to lie, I frivolously spent a good chunk of it.”
Always the guy with a girlfriend, Matt, now 29, had never been single before.
“I got back into playing guitar in seedy bars. I was not doing constructive things with my time or money. But it was just an absolutely wonderful experience I treasure because I needed to be on my own and just be young.”
Having realized how dysfunctional his relationship was, and the number it did on his self-esteem, Matt embraced his freedom.
“I just kind of went nuts and indulged myself,” he says.
About a year later, in 2007, he decided he needed to stop blowing his money on guitars and rounds of shots for the entire bar. He was living in an apartment, but wanted to put money back into a house. He found one pretty quickly, a 600-square-foot ranch in Warwick, Rhode Island.
“I fell in love with it because it had the most perfect, dry, sound basement I have ever been in,” he says. “And at that time in my life, basements were where all the good stuff happens. I remember going into this basement and thinking, This is the perfect blank space for my existence. And the upstairs was nice too – it had all the stuff you needed – but I was subterranean at that point.”
Matt bought the house, built out a nice basement workshop and started a part-time business making furniture on commission.
“Well, I say business, but I’m probably flattering myself because in business, you’re supposed to make money,” he says, laughing. “I remember building these pieces of furniture and essentially charging people for the lumber and, like, a little bit of money for me. I remember building this one lady this all-solid cherry desk. And I still love that desk. If I ever found that lady I’d offer to buy it back from her. I remember charging her $400 for it and the lumber cost me $300. I am such a horrible business person. I really am.”
Matt still worked full-time in the mental health field and most of his early customers were colleagues.
“You feel bad saying ‘This is going to be $2,000.’ Because these people, who are essentially your acquaintances or friends, they’re not going to pay that. Because, who the hell are you? You’re not Sam Maloof, right? You’re just the guy who has decided you’re going to be a furniture maker. I did that for a little while and literally lost money. Because I also justified all these purchase for tools and such. Well I have to buy this mortiser because I’m a professional furniture maker now so you’re taking in maybe $1,000 and spending $2,000. So that was silliness.”
But Matt was happy. He had his woodworking, his day job, another part-time job, and he was single – for a while. Around 2008, Matt had a whirlwind six-month romance. And for the second time in his life (the first was with his ex-girlfriend who he shared a house with) he bought a ring. It didn’t work out. But then, in 2009, Matt met Angie, now his wife, at work.
(An aside: Matt liked the idea of dating people at work, thinking it would be less work. “I would not – would not – recommend that to anyone,” he says. “Especially having an affair with your boss.” Matt laughs and says he hopes that if there’s anything folks take away from this article, it’s that he’s not your go-to guy for romance advice. “I did everything wrong. But the one thing I got right was that I met my wife at work and it just worked out.”)
Matt says he didn’t know Angie was going to be his wife at first.
“But she says she knew instantly,” he says. “We dated three months and she was like, ‘Hey, do you want to get married?’”
She even bought a ring. Matt said yes, and asked if she and her daughter wanted to come live with him in his “teeny-tiny little house” in Rhode Island. She did. They got married in 2010.
“I’m madly in love with my wife,” he says. “We’ve been married 14 years.”
Marriage gave Matt’s life a purpose and focus he hadn’t had before.
“It calmed me down and just made me grow up,” he says.”
And with that newfound focus, the saw bug came back.
The SawWright
Matt started writing a blog called The Saw Blog. People took to it and began asking him questions about saws. And then they started asking him to sharpen their saws.
“I was like, ‘You’ll give me money?’ And they were like, ‘Yeah!’ And I was like, ‘OK!’ Again, not a good businessman.”
One day, in 2011, Mark Harrell, founder of Bad Axe Tool Works, called. Mark wanted to focus entirely, at least for a little while, on making saws. But at the time, he also had a sizeable sharpening repair business.
“He tested me,” Matt says.
Mark asked to buy a tuned-up saw. He wanted Matt to show him what he could do. And if was good, Mark said he’d send Matt all his sharpening work. So Matt took an old saw and fully restored it – polished it up and sharpened it.
“Now I had never seen anyone sharpen a saw,” Matt says. “I had never owned another saw sharpened by somebody else. But I thought I’d do my best and send it to him. And he loved it.”
And that was the start of Matt’s saw-sharpening business.
“I became a professional saw doctor and it really blew up,” Matt says. “And I figured out how to pay myself a good wage for what I was doing.”
Matt also began getting invitations to teach saw sharpening at woodworking schools around the country, which was welcome additional income. Coming full circle, Lie-Nielsen also invited Matt to teach.
Matt came up with a name – The SawWright. He was sharpening saws and still working full-time, but now he wanted to try his hand at saw making.
In 2012, Matt and Angie had a son, Francis. Matt remembers sitting in the hospital room and creating the layout for a website to sell custom-made saws while Angie and Francis slept. He started making backsaws based on an early 19th-century pattern he found in Smith’s Key. He contracted with a machinist to mill the backs. He wrote about his process in the Society of American Period Furniture Makers annual American Period Furniture Journal. And he sold them through his site.
In 2013, two big things happened. Angie and Matt had a daughter, Phoebe, and Matt decided he wanted to make saws full-time. So he took a leave of absence from his full-time job.
“And absolutely hate it,” he says. “I was in my shop fricking 12 hours a day in the basement making saws, and I was fricking miserable. I was just longing for human interaction.”
The full-time saw-making gig lasted a few months, and Matt went back to his old full-time job. It was an itch, he says, that he simply had to scratch to get it out of his system.
“Similar to when I was doing furniture, I didn’t know how to price things,” he says. “Sharpening and repair? I can do that. There’s something about the psychology of it. I know what it’s worth and I know what people will pay and it works. When it comes to making things, apparently I just will work for nothing.”
Today, sharpening and repair remain his niche.
“I like doing it part-time and I like having my day job where I can work with people because even though I hate people, I need them. I am a social animal. I’ve found my balance.”
In 2013, Kevin Ireland, then publisher of Popular Woodworking, called Matt while he was driving home from work. (Matt has always worked in Massachusetts and lived in Rhode Island. It’s a long commute – an hour and a half each way – but he loves the distinct separation of the two.) Kevin wanted to know if Matt wanted to make a DVD. Matt could hardly believe it.
“Here this magazine flies me out, treats me kind of like I’m a celebrity, we’re filming – it was surreal,” he says. “It was great.”
They made two DVDs – Build a Custom Backsaw and Super Tune Your Backsaw – in just a couple of days. It took a while for Matt to come to terms with the idea that he knew how to do something so well, other people would be willing to buy a DVD to learn from him.
“To me, the whole thing is like people want you to come teach them how to tie their shoes,” he says. “I don’t mean to sound like a pompous sort of expert but saw sharpening to me is kind of a mundane thing. It’s very challenging for people, I get it, but to me it’s not this complicated thing like, ‘Hey, I’m going to impart this wisdom to you that no one else can.’ I figured it out in my basement and if I figured it out, anybody can do it. I’m not that smart or talented, God knows. So it was just surreal.”
To this day, Matt is still surprised by recognition and publicity.
“I get to wake up every day and have this reasonably comfortable life because people have this faith in me to sharpen their saws and pay me really well for it,” Matt says. “I just feel so incredibly lucky to be able to do that. I’m grateful I get to live this way. I’m not saying I’m famous or a big deal, but it’s kind of like a dream come true. And I love it. And it’s really afforded me the ability to raise my family. If it weren’t for this, I would be doing something else that is not as fun, not as rewarding and certainly doesn’t pay nearly as well, which would put a lot of demand on my time and sanity. So it’s been cool.”
A Book, 9 Years in the Making
Matt has known Christopher Schwarz for more than a decade, via the occasional email, meet up at a woodworking show, or saw sharpening job. Around 2014, Chris needed a technical editor for a new Lost Art Press book by Andrew Lunn about making saws. He called Matt.
“I was like, ‘How much do you want me to pay you to let me do that?’” Matt says. Chris hired Matt (and paid him).
“I got to read and edit this whole thing. It was such a cool experience and a privilege and amazing. There’s so much wisdom in it. As a saw maker, I really loved a lot of it – he got so much of it right.”
But the book was never published. Andrew quit making saws and exited the woodworking world entirely.
Matt thought a lot about that unpublished book, including the last short chapter at the end that provided a brief overview of how to file a saw. One day, Matt asked Chris if he’d ever like to publish a book just on saw sharpening. Chris was interested. He asked Matt to write up a detailed outline and a sample chapter.
“I had this running theory: If I can teach, I can write a book,” Matt says. “I have this idea, I think, of what people need to know. And I have a lot of experience with what people struggle with when they start sharpening saws. I wanted to put that in a book to get more people to be able to do it. Because if they want to try, there’s nowhere else to learn it.”
In the 1980s, Harold “Dynamite” Payson wrote a short book called “Keeping the Cutting Edge: Setting and Sharpening Hand and Power Saws.” But Matt wanted to do something different – lots of macro photography, close-ups of important steps. A book that would have saved him from ruining 20 to 30 saws when he was starting out.
Matt wrote an outline and sample chapter, and sent it to Chris.
“He’s like, ‘Great. Let’s do it. I’ll send over a contract,’” Matt says. “And I was like, ‘What? I didn’t figure you’d say yes. Shit, now I’ve got to write a book.’”
Matt signed the contract in 2015. Then spent nine years writing the book.
“I think I know how to write,” says Matt, who does a lot of technical writing on policy and regulation in his day job. But he struggled with taking something that is such a huge part of his everyday life and putting it into words. At first, he was writing a chapter a year.
“I edit myself to death,” he says. “I will go back and rewrite and rewrite and rewrite. I have written this book 10 times over. There are entire versions of this book that no one has ever seen.”
In college, Matt took a writing class that he loved and there he learned the importance of efficient writing. His professor would say, “Don’t say in 10 words what you can say in six.” So Matt knew his first attempts, meandering and laden with fancy language, needed work. He’d edit, turning 1,000 words into 150, saying the same thing but clearer.
“But that process for me is not fast,” he says. “It takes forever to do and that’s the loop I was stuck in.”
A few years in, the bones of the book were there, but Matt considered it only half done. He also had another obstacle: photography.
“Chris, he’s a freaking genius, right?” Matt says. “He’s just this incredibly smart, talented person. And I was like, ‘So Chris, what about the photography?’ And he’s like, ‘You can do it. You can do it with a digital camera.’ And I’m like, ‘Chris, I don’t even have a smartphone. I don’t know what a digital camera is.’ But he convinced me I could do the photography.”
Chris sent him a list of things to buy along with a how-to photography guide he gives to writers. But the whole process felt daunting to Matt. Every once in a while Matt would check in with Chris, worried about how long the book was taking. And Chris would always give him words of encouragement: “It takes as long as it takes. You’re doing fine.”
One day, Matt was teaching a class at Connecticut Valley School of Woodworking and ran into Mike Pekovich, creative director of Fine Woodworking. Matt and Mike had become friendly over the years and Mike knew Matt was working on a book. At one point, he asked about the photography. Matt told him he was trying to do it himself but so far he hadn’t figured out which end of the camera faces the work. Mike laughed and offered to teach Matt photography.
“Talk about privilege,” Matt says.
Mike underlined the importance of the book Matt was writing. And the only payment he wanted for the lesson was making a good book with pictures. So Matt went to Mike’s house and spent an entire day in Mike’s shop learning not only the technical aspects but also composition and lighting.
However, Matt found it difficult to find the time to replicate the process in his own shop. Another year went by and Chris, while talking with Matt about some saw sharpening, asked about the book.
“And I was like, ‘Chris, I’ve got to be honest with you. I have gotten one-on-one, day-long, private instruction from Mike Pekovich on how to do photography and I still can’t do it. I can’t make time for it. This book is going to take me another 10 years to do the photography.’ And then Chris, just casually in his Chris way, goes, ‘Well you know, I could just come up there and shoot all the pictures for you in a day or two.’ And I was like, ‘What?’”
In summer 2023, Chris drove up to Rhode Island. Matt created a shot list for every photo he needed and spent a few days on prep work and staging. They shot the whole book in two days.
“It was awesome,” Matt says.
Matt also got to spend time with Chris in a way he never had before.
“I got a better sense of his vision and what the business is like. And he’s just an amazing person. He told me his business model is to essentially take care of as many people as he can in his life. Now I understand so much more about why he does what he does. And it’s not charity with him. He just means it in this really profound way. He’s like, ‘I’m going to find all the talented people that I can and if they have things they want to do that I can help facilitate I’m going to use whatever resources and privilege I have to help remove the bullshit so that they can be creative and prosperous in a way that he has been able to.’ I was just like, ‘Wow. That’s really fucking cool.’”
Wrapping up the photography lit a fire under Matt. And although Chris never put Matt under a deadline, he said it would be great to publish the book within a year.
“I just buckled down and every free moment I had, nights, weekends, I just sat on my porch and wrote,” Matt says.
Matt turned the book in a week before Halloween 2023. “Set & File: A Practical Guide to Saw Sharpening,” is available for sale now.
“It’s been totally surreal,” Matt says. “I just have to kind of pinch myself. I started sharpening saws on a lark 20 years ago because I was literally too poor to buy a tool I wanted and here I am, 20 years later. I wrote a book and people pay me to do this for them. I’ve gotten to meet all these amazing people and just spend time with people who are so talented and smart and just can’t help become more talented and smart on your own just because you’re with them. And that’s pretty cool.”
Matt jumped. And he flew.
— Kara Gebhart Uhl
Hey, I own that book! It was just delivered on Friday and is sitting on my bench waiting for me to learn from it. Thank you, Matt, for your time and effort to write it.
I was lucky enough to take Matt’s one day sharpening class a few years ago, and it was great. He’s such a knowledgeable and relatable teacher! And getting (and keeping) a truly sharp saw makes such a difference in day to day tasks. I can’t wait to get a copy of your book Matt, hope to catch up with you and get it signed!
Thanks Mike…I’d be happy to 😊
Man, that was one inspiring and moving post. I read LAP first thing every morning. It made me feel really good on this fine Sunday morning. Thank you.
Matt sounds like a fantastic teacher. I’ve sharpened a couple saws, but it was like a kid on ice skates for the first time: wobbly and not going anywhere fast. I’m thankful that Chris is a person who helps others reach for the stars. We should have more people like them in the world!
Loved the biography. When my mom had sepsis, I spent 5 days with her in the ICU and 2 days in the stepdown floor after she received her cancer diagnosis. I got the idea to digitally purchase Matt’s videos on supertuning and building a backsaw around day 2 or 3. I would make the 12-hour drive from KC to Cleveland listening to (not watching) those videos with my laptop and a small speaker. The book is just as good as the videos with hidden gems (the drywall taping knife, flats on the bottom of the gullets–how did I miss that?). The photos in the book, in conception and execution, are better than the video in my opinion. Great job and a great backstory.
Thanks so much Steve! Enjoy and let me know if I can help.
I’m right in there with Steve T.! Beautiful book. I’ve been given many old handsaws and have been saving them just for this! And I have enough of them to give my nephew, so I bought two copies of the book. So after some reading time, I’ll be busy filing!
Yep, I just got my copy a few days ago. This story is a fantastic inspiration from both Matt’s and Chris’ points of view. The desire to teach someone something that you know well and help them succeed where they never thought they could is one of the most noble acts there is. Congratulations Matt for sticking in there and getting this done. I am fired up about tackling my own pitiful saws. Thank you for doing this.
I haven’t gotten my copy yet but I couldn’t resist a quick peek at the pdf. That quick peek turned into a marathon midnight reading session. The book is great. Can’t wait for the physical copy to arrive so I can read it again!
Awesome post. Looking forward to getting the book.
He looks like a cool guy! Any chance of an open wire with him?
(But I can’t promise I won’t derail things with guitar questions…)
Great write up. I just got my copy of the book and read it over the weekend. Very well written and CONCISE! And the pictures! I’ve sharpened a few saws and they cut fine, but I have no doubt I munged up the height/depth of some of the teeth/gullets. Looking forward to putting the lessons into practice. One question I have after reading the book: most videos/guides I’ve watched suggest filing every other tooth from one side of the saw and then flipping the saw around in the vice to do the other. Do you do this or file all the teeth from the same side of the saw? I don’t recall seeing any mention of it in the book.
Hey Jesse,
I sort of read between the lines. While I don’t see anywhere him mentioning it, it seems like he does go at it from both sides. He say to sharpen in sections. For crosscutting, sharpen the bevels of one side, then go back and do the other. The way it’s written makes me believe he just comes back to start(this time on the none sharpened bevels) and uses his other hands to work from the other side. As in to sharpen the right side first, his file is pushed by his right hand. Once done, he goes to his other hand, starting back at the beginning on the non sharpened side, flipping the fleam in a mirror fashion, pushing the stroke with his left. At least that’s how I read it and how I do it. No reason to flip the saw any more than needed.
Hi Jesse…I do not flip the saw around. I file all from the same side of the saw.
I was wonder why you’ve never published a book about making saws. It feels like such an obvious entry in the LAP repertoire, but figured the stars hadn’t aligned yet. Shame it didn’t pan out.
Just got the physical copy of Set annd File and I had to come back and say: wow! The pictures are informative and beautiful. I would hang the full page shot of Matt’s workstation (page 1) on my wall. I don’t know how you captured the soft warm light of the shop against the daylight outside but that shot just makes me want to jump up and spend time at the workbench.
Matt, Thanks for the detailed biography. I was one of your early saw sharpening customers. I have been looking forward to your book since first announced, and it is a great one. It is clear and concise, yet with enough detail to learn how to saw sharpen correctly. The excellent photography makes your instructions very clear. Thank you for writing this, my go-to reference on saw sharpening.
Cheers,
Michael
Read an article that he stated he did it from one side. Going to try it on my next crosscut saw. Maybe my brain won’t try to turn around in my head like the conventional way.
Had a saw sharpened by Matt and it cuts like a dream. Bought the book as soon as it came out. Excellent book. If you intend to sharpen your saws its a small investment that you won’t regret. Now if only I could buy a book on improving my eyesight.