I know some readers are loath to drill a new hole in their workbench (or file the mouth of a handplane, or reshape a saw handle) without a court order. Today I’m putting on my robes and firing up the wooden gavel. Judge Crissy is in session.
The advantage of the carver’s vise (on sale at Grizzly until August – not sponsored) is that it can go anywhere there’s a hole. But where should the hole go?
Here’s my thought. Put it at the far end of your bench, where a tail vise would go. Drill the hole about 3-1/2” from the front edge of the bench and 3-1/2” from the end of the bench. That allows the vise’s sheet-metal base to contact the benchtop fully. And it allows you to stand anywhere in a 270° arc around the vise to use it.
But here’s the best reason: It will speed up your work with a tenon cutter. By rotating the vise diagonally, as shown above, you can tenon both ends of a stick without reclamping it or re-leveling it. It’s just level the stick, clamp the stick, tenon one end and then tenon the other.
The second advantage is that I usually have a garbage can under the bench there, so about half my waste from tenoning ends up in the bin automatically. And the rest is easily brushed from the benchtop and into the garbage can.
Last week I got to examine two Scandinavian workbenches, presumably from the 1600s, that were on display at the Skokloster Castle museum outside Stockholm. Both benches had some interesting details that I had never seen before on workbenches.
A Different Pinch Dog (& Bench Nipple)
The bigger workbench at Skokloster had a massive shoulder vise that has a curious round protrusion as part of the face vise. We got to calling it the “bench nipple.” It looked like a huge bead, and I strongly suspect it was purely decorative.
But you always wonder, did the owner find some use for the nipple? The thing had lost a lot of fights with a saw blade during its life. Though, to be fair, the entire bench was covered with tool marks. These woodworkers were not precious about marring their worksurface.
The other unusual feature of this bench was a forged metal dog that we came to call the “pinch dog.” It fit into the dog holes of the workbench, but it had two peculiar characteristics. It was much longer than the other dogs. And the metal spring of the dog went all the way to the top of the dog. When the dog was pushed into its dog hole, the leaves closed like the jaws of a vise. But they did not close all the way. I suspect the dog was used to pinch thin stock so it could be worked on its edge – planing it or grooving it, perhaps.
The dog could also be used like a standard metal bench dog. It was quite clever, and I might need to chat with a blacksmith about making one.
A Different End Vise
The second bench was much shorter than the first and was equipped with your standard stuff: shoulder vise, tail vise, tool well and a storage locker below.
The curious part of this bench was a third vise located up by the face vise. The vise had a small screw compared to the face vise and tail vise screws. It had a small chop that was fitted with a small dog hole. A matching small dog hole was mortised into the frame. Clearly a piece was missing from this vise that might have answered some questions.
After some thought, I suspect this vise could have been used to pinch wide boards between the small dogs for face planing. As I mentioned, the bench is shorter than I would like. So this would be a way to handle longer boards. Both of these benches were used primarily by joiners who were fitting up the castle with wooden hearths. Plus frame-and-panel trim throughout the structure.
If you have seen a vise like this on an old bench, leave a comment.
Do you need a new workbench – perhaps one based on traditional forms? We probably have a resource to help. Below are just a few of our workbench offerings – in video and book form. Plus, a link to video tours of workbenches Chris and others have built in the last 25 years.
Video: “Roubo Workbench: By Hand & Power” Building a workbench using giant slabs of solid timber is easier than you think. Christopher Schwarz and Will Myers, who have built hundreds of workbenches in their careers, show you how to do it with simple tools and wet wood.
“Roubo Workbench: By Hand & Power” walks you through the construction of an 8′-long slab workbench starting with wet chunks of inexpensive red oak. Will and Chris show you how to tackle each operation using only hand tools, only electric tools or a clever combination of both.
The 4:19-long video also includes copious amounts of workbench design details – including how to scale the height, width and length of the bench for your work – so you can customize your bench for your body. There’s also an extensive discussion of basic workholding – where to put your holdfast holes and how you can work easily without a tail vise.
Video: “The Naked Woodworker” “The Naked Woodworker” video seeks to answer the simple question: How do you get started in woodworking when you have nothing? No tools. No bench. No skills. And no knowledge of where to begin.
Veteran woodworker and teacher Mike Siemsen helps you take your first steps into the craft without spending a lot of money or spending years setting up shop. In fact, Mike shows you how to acquire a decent set of tools and build a workbench and sawbench for about $600 or $700 – something you can accomplish during a few weekends of work.
“The Naked Woodworker” begins at a Mid-West Tool Collectors Association’s regional meeting with Mike sifting through, evaluating, haggling and buying the tools needed to begin building furniture. Then, at Mike’s Minnesota shop, he fixes up the tools he bought. He rehabs the planes, sharpens the saws and fixes up the braces – all on camera.
On the second video in the set, Mike builds a sawbench and a fully functional workbench using home-center materials. Both the sawbench and workbench are amazingly clever. You don’t need a single machine or power tool to make them. And they work incredibly well.
The bench is based on Peter Nicholson’s early 19th-century design. It is remarkably solid and is perfect for a life of woodworking with hand or power tools.
Book: “The Anarchist’s Workbench” “The Anarchist’s Workbench” is – on the one hand – a detailed plan for a simple workbench that can be built using construction lumber and basic woodworking tools. But it’s also the story of Christopher Schwarz’s 20-year journey researching, building and refining historical workbenches until there was nothing left to improve.
“The Anarchist’s Workbench” is the third and final book in the “anarchist” series, and it attempts to cut through the immense amount of misinformation about building a proper bench. It helps answer the questions that dog every woodworker: What sort of bench should I build? What wood should I use? What dimensions should it be? And what vises should I attach to it?
“The Anarchist’s Workbench” also seeks to open your eyes to simpler workbench designs that eschew metal fasteners and instead rely only on the time-tested mortise-and-tenon joint that’s secured with a drawbored peg. The bench plan in the book is based on a European design that spread across the continent in the 1500s. It has only 12 joints, weighs more than 300 pounds and requires less than $300 in lumber. And while the bench is immensely simple, it is a versatile design that you can adapt and change as you grow as a woodworker.
Book: “The Workbench Book” First published in 1987, “The Workbench Book” by Scott Landis remains the most complete book on the most important tool in the woodworker’s shop.
“The Workbench Book” is a richly illustrated guided tour of the world’s best workbenches — from a traditional Shaker bench to the mass-produced Workmate. Author and workbench builder Scott Landis visited dozens of craftsmen, observing them at work and listening to what they had to say about their benches. The result is an intriguing and illuminating account of each bench’s strengths and weaknesses, within the context of a vibrant woodworking tradition.
This new 248-page hardbound edition from Lost Art Press ensures “The Workbench Book” will be available to future generations of woodworkers. Produced and printed in the United States, this classic text is printed on FSC-certified recycled paper and features a durable sewn binding designed to last generations. The 1987 text remains the same in this edition and includes a foreword by Christopher Schwarz.
Book: “Ingenious Mechanicks” Workbenches with screw-driven vises are a fairly modern invention. For more than 2,000 years, woodworkers built complex and beautiful pieces of furniture using simpler benches that relied on pegs, wedges and the human body to grip the work. While it’s easy to dismiss these ancient benches as obsolete, they are – at most – misunderstood.
Christopher Schwarz has been building these ancient workbenches and putting them to work in his shop to build all manner of furniture. Absent any surviving ancient instruction manuals for these benches, Schwarz relied on hundreds of historical paintings of these benches for clues as to how they worked. Then he replicated the devices and techniques shown in the paintings to see how (or if) they worked.
“Ingenious Mechanicks” is about this journey into the past and takes the reader from Pompeii, which features the oldest image of a Western bench, to a Roman fort in Germany to inspect the oldest surviving workbench and finally to his shop in Kentucky, where he recreated three historical workbenches and dozens of early jigs.
And here are links to video tours of workbench forms that are in the Lost Art Press shop (and three that used to be). (Most of them were built by Chris when he was at Popular Woodworking Magazine.)
The $175 Workbench – now our shipping station when it’s not in use for a class) The Power Tool Workbench – currently in the Horse Garage – meant to be used during a class by the person not teaching…but it’s almost always covered with wood and other supplies, so we use the low bench in the shop instead). English Joiner’s Bench – in the shop, behind Chris’ “Anarchist’s Workbench” – it’s a hair taller than the AWB, so it sometimes functions as a stop at the back of his bench. It is the most level spot in our shop – so whomever is working at it during a chair class gets kicked off when it’s time to level legs. The Cherry Roubo – now at our general contractor’s house. This one – while gorgeous – is just a bit too narrow for efficient and comfortable use during many of our classes, so we gave it to one of its biggest fans. (The size was limited by the width of slabs available at the time of building – had the wood allowed, it could have been wider.) The Holtzapffel Workbench – in the front window. It’s original twin-screw vise is in the basement; for most classes, the leg vise is more useful. And when I’m teaching a tool chest class, I prefer a Moxon vise atop the bench to raise the work to a comfortable sawing level for more students. Vintage Ulmia – now with a friend. A good bench – just not great for us. The Glulam Workbench (aka Gluebo) – now in my basement, for which I’m thankful. I built my other bench, a wee Roubo, to go on the second floor of my old house, and it’s too small for a lot of the house-scale work I’m now doing! Moravian Workbench – in the front window, back to back with the Holtzapffel. This one was built by our friend Will Myers. French Oak Roubo – this behemoth is back to bench with my bench. Lightweight Commercial Bench – Chris bought this one for a Fine Woodworking article on beefing up a wobbly bench. I believe it’s now at his daughter Katherine’s house.
I don’t always build a chest alongside with my Anarchist’s Tool Chest classes – after all, I already have two full-size tool chests (one at the Lost Art Press shop and one at home), and there are only so many I can sell. But during my early December class, I decided to make one…partially at least. I always end up having to cede my bench and/or tools to students. Plus once the skirts are on, I spend a lot more time walking around than cutting my own joints. I’m terrified someone is going to send a flesh-cut flush-cut saw into a hand as they trim off protruding pins on the angled bits of the skirts. (The joints are cut before the bevel, so once the skirts are glued on, the “ears” get cut off.) I’ve cut into my own thenar eminence (that fleshy mound at the base of the thumb) more than once during this very operation. (I don’t mind my own blood, but I certainly don’t want to see student blood!)
So, I have sitting on my bench right now a glued-up carcase with the rest of the bits stacked on top. Once I finish the chest exterior (hopefully this week), we’re going to film kitting out the interior with what we consider the standard tills and racks:
• three dovetailed tills and their runners • hole-y rack for thin pointy tools (chisels, screwdrivers and the like) – both with and without a rack behind it for hanging backsaws • saw till on the floor for panel saws and longer handsaws • moulding plane cubby
We might also show installing the hardware…if time allows and if I can stomach being on screen for that much longer.
I expect we’ll have the video available sometime in February.
Also, I’ll have a full-sized ATC for sale soon-ish – shoot me an email if you’re interested. (I’m thinking of painting it blue.)
The following is excerpted from “The Anarchist’s Design Book,” by Christopher Schwarz – it’s a short sidebar from the chapter on building a staked sawbench (the sawbench, which also works as a stool, is more than a handy shop accessory; it’s a great introduction to making staked furniture of all sorts, including chairs).
There are historic furniture forms out there that have been around for almost 1,000 years that don’t get written about much. They are simple to make. They have clean lines. And they can be shockingly modern. This book explores 18 of these forms – a bed, dining tables, chairs, chests, desks, shelving, stools – and offers a deep exploration into the two construction techniques used to make these pieces that have been forgotten, neglected or rejected.
You can build an entire houseful of furniture using these two methods – what we call “staked” and ”boarded” furniture. They are shockingly simple for the beginner. They don’t require a lot of tools. And they produce objects that have endured centuries of hard use.
But this isn’t really a book of plans. “The Anarchist’s Design Book” shows you the overarching patterns behind these 18 pieces. It gives you the road map for designing your own pieces. (Which is what we did before we had plans.)
Once you own a pair of sawbenches you will wonder how you worked without them. Even if you don’t do much work with handsaws, sawbenches are handy platforms for projects in progress, stacking parts and sitting on while you work.
But most people use them for handsaw work. Here are some tips on sawing with them. If your sawbenches are different heights (even slightly) then work on the tall one and use the shorter one to support your work. If you work on the shorter one, your saw will constantly get pinched in its kerf.
When crosscutting on a sawbench, your legs are the clamps. Bend your off leg and rest it on top of the work on the sawbench. Pull your dominant leg up to contact the work (if possible) so the work presses against your leg.
Now you can saw the piece and it will remain stable. Your off leg supplies the downward pressure. Your dominant leg prevents the work from sliding laterally as you saw toward yourself.
I’m not a fan of ripping on sawbenches. I prefer to rip at the bench. If you do need to make long rips on the sawbench, I find it best to have three sawbenches: one to work on that is between a second that is infeed support and a third that is outfeed support.
One style of French ripping has the worker sitting on the work on the sawbench. Note that the saw’s teeth are pointed away from the operator.
I use my sawbenches for many other operations. One of my favorites: I place an assembled carcase on two sawbenches and brace the carcase against the workbench. I can then easily plane the carcase to level its dovetail joints or whatever is sticking up. Or, if that doesn’t quite work, the sawbench can be a spacer between the carcase and the bench.