I am not able to put into words to convey the depth of what I am learning here.  The information is so relevant and voluminous that my brain is almost on overload – and yes I am taking notes.  Over the last two days I attended "Anatomy of a Masterpiece" by Jeffrey Greene, "Measure Twice or Not at All" by Jim Tolpin, "Unlocking the Secrets of Traditional Design" by George Walker and "Early American Furniture: Casework and Detailing" by Jeff Headley and Steve Hamilton, as well as the keynote address by Thomas Moser.  Wow!  The best part of this event is the Q&A sessions.  Yesterday I got to sit with Jeff Greene, and Jeff Headley and Steve Hamilton, for an hour and a half and ask whatever question I could think of, from glues to tools to shell and fan carvings.  There were only four of us in one session and 10 of us in the other!  Do you know what it would cost to get these guys to put down their tools and focus on all your questions?  

Jeff and Steve go 100 percent and they travel heavy.  They brought a number of their pieces and of course they all come apart.  Someone asked Jeff about secret compartments and within a minute he had taken the pigeonhole assembly apart from a slant top desk to show all the compartments and how they are made.  Man this is gold!

Greene's presentation consisted of a well-detailed trip through the development of furniture from the Jacobean period to the Federal.  Included were a number of slides that showed close-ups of details that indicated a change in design.  Greene also covered the reasons why the styles changed.  I can now tell the difference between a Queen Ann and Chippendale piece.  Greene also talked about the regional differences in furniture between Rhode Island and other parts of the Colonies.  And get this, he is producing approximately 50 pieces a year working alone!!!

Jim Tolpin gave a very thought-provoking talk about the difference between machine and hand-tool work and design.  The evening was capped off by a presentation from George Walker concerning the use of classic column orders in determining the size of a piece of furniture.  The Marketplace (Lee Valley, Lie-Nielsen, Blue Spruce, Benchcrafted and the Society of American Period Furniture Makers (SAPFM), to name just a few, was great.  SAPFM was running the Hand Tool Olympics, led by Mike Siemsen.  The first day's contest was ripping a board.  The cut was timed and examined for square.  Fortunately, it was pine and the saws were sharp.  I thought I did good ripping the 3' board in 20 seconds but was informed that Deneb Puchalski of Lie-Nielsen had done it in 10 seconds.  I felt better when I was told he was considered ineligible to win a prize.  My elation was deflated when Mike said I was also ineligible.  Oh well.

More later.

- John

So how would I describe Lost Art Press?  To say we are hand tool enthusiasts, purveyors of the lost art etc, is all true but it doesn't quite capture our real spirit.  I prefer woodworking adventurers.  You know like the people from "Land of the Lost" wandering around the dangerous and fantastic.  So to keep in the spirit of LAP while on vacation I agreed to jump into an ocean kayak and head directly toward a pod of dolphins.  I had seen these young girls do this numerous times and it looked quite easy so what could go wrong?

While hauling the kayak out past the breakers, the bow caught a wave and slammed into my chin causing a small chip in my tooth.  As those of us over 40 realize, it is just as easy to get hurt as it was when we were in our 20's, the difference is the length of time it takes to heal. Like the time a helpful student pointed out an error of mine with a left that put my nose into the shape of the letter "C".  It took three months for the swelling to reduce and my nose to look close enough to call straight.  I also nursing a groin pull but that's another blog entry.

So anyway, I had this chipped tooth that needed to be fixed.  I dismissed the obvious dremel with sanding disc as so 90's.  I wanted a hand tool.  Ah an emery board!!  Now I had to violate certain hand tool maxims like not using the entire length of the tool.  My mouth was in the way which caused excessive wear in small areas of the board which required me to float the entire board prior to next use.  But the grit was perfect!  I say about 20 or so strokes did the trick.  And now the photos…

Hand tools are fun!



Here I am embarrassed to show my horrible injury!



Wawaweewaweee!  Another hand tool miracle!

I’ve owned two Volkswagen Karmann Ghias. The first one was a 1970 with chunky taillights, a good deal of Bondo, rotting rubber, a faded paint job and an incredible dual-port engine.

My second Karmann Ghia (the one I have now) is a 1968. It’s a California car. Rust-free and (thanks to the readers of my “Workbenches” book) completely restored.

With my first Karmann Ghia, I couldn’t drive anywhere without someone stopping me and asking me about the car. Even a nun once asked me if I had dual carbs (I didn’t). With my current 1968 Karmann Ghia, I’ve probably had one person make a comment in the last two years.

What’s the difference? The paint color. My first Ghia was a Porshe red with an all-black interior. My current Ghia is a historically accurate two-tone job: Lotus white on the bottom and black on the top.

There is something about the color red that makes us crazy. When I was in graduate school I took every film class I could get into and still graduate as a journalist. And I took complementary classes in color theory (“Hmm, theoretically that leaf is green.”)

I don’t think color theory is bunk. Warm colors (yellow, red and orange) are stimulating. Cool colors (blues and greens) are calming.

This is important to remember when finishing furniture. People don’t want their furniture to calm them. How much blue aniline dye do you think gets sold every year? People want their furniture to stimulate them.

Woodworker Warren May explained it to me better than anyone else. He makes a lot of furniture out of black cherry, a native hardwood here in Kentucky. Every year he makes a number of Kentucky-style pieces on spec and puts them in his showroom in Berea, Ky., where he also sells a twanging fleet of dulcimers.

May’s showroom is awash in windows and natural light. But he knows that when he first builds a spec piece in cherry it’s not likely to sell. However, once the piece has spent a few months in his showroom soaking up UV rays, the cherry catches fire and someone gets a love connection with a sideboard or a serpentine table. He’s watched this happen year after year.

From the day May explained it, I wanted to find a way to accelerate the aging of cherry to create the effect as soon as possible. After looking into it, the magazine’s staff found that we weren’t alone. There was a lot of advice out there on how to age cherry, from a bath of lye to potassium dichromate to dying shellac.

I favor approaches that use the fewest number of chemicals that can turn my eye sockets into places to keep my pencils, so the first two options were out. The dyed shellac worked, and I’ve used that on a number of occasions.

But the best approach we found was to apply a coat of boiled linseed oil and let the project sit in the sun for a day. (Small projects can be treated in a tanning bed. We tried this and got some strange looks.) The cherry quickly reacts to the oxygen and ultraviolet light to darken. Then you can add a topcoat finish and be done with it.

Of course, I’m kinda weird because I like green-colored furniture. Some of my favorite Arts & Crafts pieces from the Byrdcliffe colony and Gustav Stickley are green. What gives? Well the theory is that we evolved in the jungle and so we can see more shades of green than any other. (Anyone who wants to test this theory is welcome to come to the beer garden at Mecklenburg Gardens in Cincinnati and dispute me. The 100-year-old vine-wrapped patio will convince you I’m right.)

This shouldn’t surprise you too much. I’m the guy who sold the red, attention-getting car for something that allows me to be an anonymous, green-loving simian.

— Christopher Schwarz

Greetings from Lost Art Press. The Elves, Sharon and myself are headed to Duck, N.C., for the week. We are closing during this time and will re-open on Sunday, Aug. 9. We will stay on the email to answer any queries. 

We have gotten a number of questions concerning the Chris's new book "Handplane Essentials." We are unable to take pre-orders for the book on our site due to technical issues (we are trying to get this feature available). However, Lost Art Press will have the book available in early August. The book will be signed by Chris for our customers and we will have plenty of books.

Thank you for your patronage and we always look forward to hearing from you.

Best regards,

John

If you are an accomplished finisher, stop reading right here. There’s nothing for you below. I hear there are some funny new movies of monkeys ironing linen shorts at YouTube.

This week I’m applying many thin coats of varnish to a chest of drawers that I’ve been building during nights and weekends at my shop at home. The finish recipe is my favorite for black cherry: First apply a coat of boiled linseed oil, let the project sit in the sun and allow the oil to cure in a warm room for a week or so.

Then wipe on thin coats of a satin varnish that has been thinned with low-odor paint thinner (also called mineral spirits). I like three parts varnish to one part paint thinner. Sand between each coat with a broken-in #180-grit sanding sponge. After about six coats, the result is a warm and durable finish. It takes time for each coat of finish to dry, but that gives me time to write, sharpen and tune up the machines for my next project.

This weekend I stumbled into two small details that make this finish easier. The first detail concerns the sanding sponge. When sanding each coat, the process creates a fine powder all over the project. With varnish, I have found it best to remove this powder before applying the following coat (it’s not as necessary as when you use shellac or lacquer because those finishes dissolve and bond to the coats below).

I like to use a tack rag to remove this dust, but I am tackless this weekend. So I started thinking about tacky things in my shop. I half-pondered even making my own tack rag. Then I looked at my 3M sanding sponge.

Hmmm. One side is abrasive. The other is a sponge. Duh, I wonder if the sponge side would pull up the powder? It does indeed, and quite well. And when the sponge becomes loaded you can wash it out and renew it. I can’t believe I’ve been using sanding sponges since “Silver Spoons” was on television and never thought of this.

Second detail: Gloves. Whenever I work with solvent, even paint thinner, I like to use gloves. It makes clean-up easier and I worry less about what danger is lurking on the solvent’s MSDS. Usually I use latex gloves from a big box store for mild solvents. I have always hated these gloves because they fall apart while I’m applying the finish and leave little bits of latex behind. I’m sure there are better-quality latex gloves out there, but not in my local stores.

A few weeks ago Managing Editor Megan Fitzpatrick gave me a bag of blue nitrile gloves, which are made using a synthetic polymer. These gloves were made by the same company that makes my latex gloves, so my expectations were low.

Boy was I wrong. The nitrile gloves are far more durable. I’ve applied four coats of finish using the same pair of gloves and they are still going strong without a single tear. Farewell latex.

— Christopher Schwarz

Today I taught my 8-year-old to sharpen. It took five minutes.

Instead of teaching her about abrasives and honing angles and all the other theory my head is filled with, I took a hands-off approach to this important hand skill.

I showed her how to secure the blade in a honing guide. I showed her the three waterstones (and the sheer delight of squirting water from the plant sprayer into your mouth. Then Katy decided to use the plant sprayer to pretend she was a boy… a story for another blog and perhaps Katy’s prom night.)

Then I gave her these instructions for sharpening: “Rub it back and forth until it is as shiny as you can get it. Then clean it and go to the next stone.”

I walked away and let her give it a whirl. In less than 10 minutes she showed me her edge. I could see myself in it. (In more ways than one, I suppose). Then I showed her how to back off the iron on the polishing stone.

We oiled the blade together and reassembled the block plane. Then she took the plane to work on pine and pulled up the same wispy shavings she always does. She didn’t have some sort of Zen-like koan-solving moment. The plane just worked like it should work. And sharpening it was no big deal.

Sometimes I think our heads are apt to stop our hands. We read too much, think too much and worry. Sometimes I think the best way to learn a task is to do it without reading anything about it. (Boy this sounds like a dumb argument from a magazine editor.) Just do the task – fail if you need to – but perform the task from beginning to end.

Then read like crazy to understand why the tools worked the way they did.

Last year we did a little experiment with a new employee, Drew Depenning. I told Senior Editor Glen Huey to have Drew cut dovetails during his first week at work. Drew had never cut a single joint by hand. He didn’t know to be afraid. So he cut his dovetails and they came out fine.

With that out of the way, Drew could get on with learning all the ins and outs of the craft.

This works great in woodworking. Probably not so well at a nuclear reactor.

— Christopher Schwarz

Lost Art Press will be offering signed copies of "Handplane Essentials" as soon as the book becomes available the first week in August.

The book, a 312-page hardback, is a compilation of all my writings on planes during the last decade from Popular Woodworking, Woodworking Magazine, The Fine Tool Journal, my blog at Woodworking Magazine, my blog here at Lost Art Press and the writing I have done for other web sites and the Lee Valley Tools newsletter.

Honestly, if you've kept up with all the publications and outlets above, you won't find much new in the book. In putting the text together I eliminated some redundancies, filled in some potholes and generally recast some of the articles so that everything made sense. I think it's a very good introduction to sharpening, bench planes and joinery planes. I didn't get into the moulding planes so much – I'm still not confident enough there to really write about it with any authority.

So I'm generally pleased with the result. The interior is going to feature sepia-toned photos like Woodworking Magazine (if you want a full-color version, we will sell you a box of crayons as well). The book's paper will be nice, as will the cloth-bound hardback cover and dust jacket. I'm also pleased to tell you that we negotiated hard to get this printed in the United States (in Ohio, actually).

Here's how the pricing and availability will work. Lost Art Press will lose some sales by telling you all this, but I'd rather just be honest with you.

Lost Art Press will be selling the book for the full retail price of $34.99 with free shipping. It will be signed by me (and by my daughter Katy as well if you please).

Right now my employer, F+W Media, is offering the book at a pre-sale discount until the end of July. It's $27.99 plus free shipping. Click here to get to their store.

Starting in August, F+W's price will return to $34.99 (plus free shipping) for six months. Lee Valley Tools will then be carrying it and will (almost certainly) sell it for less than full retail.

Amazon.com, Buy.com and other retail outlets will not be carrying the book until at least January 2010. Their websites might say they are going to carry it and discount it, but they are in error.

In any case, thanks for all your support. No matter where you buy the book it will help support the work we do and show there is a solid base of support for books on traditional tools.

As a way of saying thanks, you can download a copy of the introduction to the book, which will give you a flavor for its look.

HPE_FrontMatter.pdf (1.36 MB)

All the best,

— Christopher Schwarz

My city editor put down the phone, pursed her lips and looked at me, a scrawny and green 20-year-old newspaper intern.

"That was the Klan," she said. "They are pissed at you."

That summer I was an intern at my hometown paper, the Southwest Times Record, a small daily in Fort Smith, Ark. Most of that summer I wrote hard-hitting pieces about mutant chicken trading societies, Chamber of Commerce luncheons and the hot weather.

But all summer long I also worked on a series of articles about how the local public schools were still as segregated as they were in 1954. Still as segregated as they were when I went through the system. And so segregated that the local NAACP was considering a lawsuit.

After my stories ran, the Klan called the newsroom to ask about the New York Jew-boy reporter sent down by the ACLU to stir up the black population. And to tell me that I should watch my back.

I was terrified. And then I was furious. Those people didn't know me. I'd lived in that town since I was 5. I went to public elementary, junior high and high school there. I was a member of First Presbyterian Church. And I doubt the ACLU even knew my hometown existed.

This week I stumbled on the first woodworking chisel I ever bought. It's a Popular Mechanics 1/2" bevel-edge chisel I bought from Wal-Mart about four presidents ago. It was my only chisel for about eight years. But I took good care of it until I bought my first set of Marples.

I've forgotten how much I actually like that little chisel. Sure, the steel is as soft as the Pillsbury Dough Boy, and the handle is a lovely clear plastic. But that was the chisel I used to chop out my first dovetails. My first mortise. My first half-lap.

As I looked it over I noticed it was getting some rust on it. So I decided to bring it back to its former blue-light special glory. As I worked on the tool, my mind began to wander to the e-mail beatings I've been taking lately for some tool reviews I've written – reviews both positive and negative.

These whuppings come with the territory, but sometimes they do get to me. (Just like I'm sure my reviews occasionally annoy other people.)

As I honed the secondary bevel of the chisel this morning I held it up to the light and thought, "This is who I am."

I'm taking this chisel home tonight to give to my youngest daughter, Katy. It's not the best tool in the world, but it is a good place to start. And it does come with a lesson, one that I learned that summer day at the Southwest Times Record.

Despite my city editor's warnings that day, I walked out the front door of the paper to my car every day that summer instead of ducking out the door by the pressroom.

— Christopher Schwarz

This summer I'm building a few reproductions of pieces from the White Water Shaker Village that I will donate to the village's caretakers. I want these reproductions to be as faithful as possible, but I'm wondering just how far I can go on faith.

Take, for example, this 13'-long bench. It's all in walnut and nailed together with cut nails. The curves in the base are clearly cut with some sort of turning saw with a little rasp work behind. The notches for the aprons were sawn out.

So far, so good.

I think the top piece was milled on some sort of reciprocating saw. The marks on the underside are too regular to be pitsaw marks. They're not planer marks (like I've ever seen). And they are certainly not circular saw marks.

Is somehow reproducing these marks on the underside important? Or should I treat it like I would treat any non-show surface – fore plane it and call it done?

In other words, I want to use fairly authentic methods. I'm just not sure how far I should (or even can) take this.

We'll be publishing plans for four of these White Water pieces in Popular Woodworking and Woodworking Magazine in the coming year. This bench is the simplest project. The other three projects should get your heart thumping pretty hard.

— Christopher Schwarz

Sometimes you read old accounts of workshop practice where there’s a pot of raw linseed oil by the bench. Andre Roubo’s bench had a little swing-out pot of oil underneath the bench. Likely it was used to oil the soles of the planes or the plates of the saws to make them slide more easily.

Today I found another good use for an oil pot on the bench.

I just finished raising three panels by hand that will be dust panels between the drawers of a chest. Each panel is a single board of 17”-wide Eastern white pine. Raising the first two panels was a piece of cake. But the third one had a nasty knot on the corner.

The knot was denser than any maple I’ve worked and so raising that corner was slow going, and the results looked pretty raggy, too.

To make it easier to push my plane I lubricated the sole a few times with camellia oil. It helped, but it was like spitting on a forest fire, it wasn’t nearly enough.

So without really thinking I squirted the knot a few times with the oil. That made quite a difference, and I finished up the panel with a few more squirts and a few more strokes. Not only was the knot easier to cut, but the result looked much better, too.

I better buy another bottle of the oil.

— Christopher Schwarz