A Fool and His Photos are Soon Married#

Aside from eBay descriptions, photographs might be the biggest fibbers in the world of tools.

I’ve just finished judging a toolmaking contest sponsored by WoodCentral and Lee Valley Tools. During two days, I and two other judges examined, used and quarreled about more than 70 amateur-made tools. Our task was to award three prizes: the best-looking tool, the one that displayed the highest craftsmanship and the tool that worked the best.

As the entries came in, Ellis Wallentine of Wood Central posted pictures of the tools that were snapped by the makers (you can see those pictures here). I checked back every week or so to take a look at the entries and get a head start on judging.

Judging this contest, I thought, was going to be a cakewalk. We’d wrap it up in a couple hours and hit the Irish pub near the Lee Valley headquarters and spend the afternoon yucking it up.

It didn’t work out that way. In fact, the Lee Valley folks had to gently push us out the door after the first day of judging.

Here’s what happened: Photos are sometimes deceiving. Though some tools looked as good as they worked, other tools that looked like a million bucks in photos couldn’t cut a soggy toothpick in half. Tools that looked like they came over on the Mary Rose were so sweet they would almost do the job themselves when you went for a bathroom break.

And then there were the "ugly" tools. The tools that looked like they were made in a style that you had to wear either a black beret or Big Smith overalls (and no shirt) to truly appreciate. These tools managed to bore their way into your heart like a tapeworm in an Arkansas rice paddy.

So we argued about the tools. We almost abandoned any hope of awarding a prize for aesthetics. We were just too far apart. The craftsmanship award, however, was a little easier. There were lots of well-made tools, but some required more varied skills to make than others.

And function? That was the easy prize. When the steel hit the wood, it was quick to see which tools cut the mustard and which should be used only for resawing the mustard. In the end, using these tools radically changed my view of them. I didn’t care if the photos looked like junk or they had been professionally shot. When I looked at the pictures I saw only a tool that worked or didn’t work. As a result of all this, I was really pleased that we judged this contest in person and not via the photos. I think we got it right.

I cannot say yet which tools I personally liked or which tools I didn’t, but I’m including a few photos I snapped during the judging to break up the awful grey page generated by my typing prowess. When you take a gander, just make sure that you remember that pixels can be a crock of poo.

— Christopher Schwarz

Monday, March 31, 2008 7:16:58 AM (Eastern Standard Time, UTC-05:00) #    Comments [1]  | 

 

Union Village Blanket Box#

The Union Village Shaker community is about an hour north of my home in Fort Mitchell, Ky., but it doesn’t figure large in the world of Shaker furniture like the eastern Shaker communities do.

Union Village was the first and largest Shaker community west of the Allegheny Mountains, and it was the parent community for the western Shaker communities in Ohio, Kentucky, Indiana and Georgia.

Founded in 1805, more than 4,000 Shakers lived at Union Village during its peak and they were known for selling herbal medicines, seeds and brooms. The community declined until it was sold in 1912. The site is now a retirement community in Warren County, Ohio.

One of the artifacts remaining from the village is a walnut blanket box with fine lines and tight dovetails. The box is similar in form to many Shaker chests that are extant, but this one has always been a favorite.

I chose to adapt this design because it highlights the advantages of my preferred chest-building method. The fine bit of transition moulding around the plinth is easy to accomplish with this traditional construction technique.

While I retained the proportions and lines of the Union Village original, I used finger joints instead of dovetails. And I used figured maple instead of walnut. These two alterations give the box a contemporary feel.

Statistics:
Dimensions: 21-3/8” high x 38-1/2” long x 18-1/4” deep
Materials: Tiger maple exterior; poplar interior parts
Finish: Custom blend of oil, varnish and linseed oil.
Construction Details: All surfaces are handplaned using traditional techniques. Plinth and box are joined using entirely traditional joinery methods. All the hardware is iron with traditional pyramid-head screws.

— Christopher Schwarz

Thursday, March 27, 2008 6:04:09 PM (Eastern Standard Time, UTC-05:00) #    Comments [4]  | 

 

Planing in Circles#

I almost never get a phone call from the public relations people at the Stanley Works. Perhaps they are too busy selling garage door openers or thinking up double-entendre and obesity jokes to accompany the company’s line of Fat Max tools.

But in 2002, the phone rang, and it was Stanley.

The friendly public relations person had heard that I’d just reviewed jack planes in Popular Woodworking magazine and that Stanley had won the “Best Value” award. Could he get a copy of the review right away? And could they use it in their marketing materials?

At that moment I knew this was going to have a storyline that ended me with telling him that the tooth fairy didn’t exist.

Yes, I reply, Stanley won the award. Yes, I’d be happy to send him a copy of the review. Yes, they could use the test in their marketing materials.

“However,” I say, pausing for a moment, “I don’t think you’re going to want to use the review.”

And so I explained: When I set up our review of metal-bodied jack planes, I included all the major brands on the market at the time: Lie-Nielsen, Clifton, Record, Shop Fox, Anant and Stanley. And then, as a lark, I put a few vintage Stanley Type 11s into the test.

The vintage Stanleys in the test were about 100 years old and were bought at flea markets and on eBay for anywhere between $12 and $35. As you can probably guess, the vintage Stanley planes blew the doors off most of the new planes (except the Lie-Nielsen and, to some degree, the Clifton).

It was a fair fight. These vintage planes needed work. The soles were a bit wonky. The irons and chipbreakers needed work. The frogs weren’t perfectly tuned. But even though these vintage Stanleys should be retired to the old-folks home for cast iron, they were easier to set up than the new planes. The controls were finer. Heck the 100-year-old fit and finish was better than those on the Record, Shop Fox and Anant.

The guy from Stanley Works was perplexed by my explanation. But he still wanted the review for his files, so I sent it to him that very afternoon.

And now bear with me for a second story that begins with my phone ringing.

It is from a reader who wants help choosing a tool – the kind of call I get about five times a week. This guy wants some help buying a bit brace. No problem. I rattle off my standard favorites: The North Bros. 2101A brace and a couple from Peck, Stow & Wilcox. And I throw in a plug for Sanford Moss’s web site as a great place to research and buy the brace of his dreams.

“Um, thanks,” the guy says, “but I wanted to buy a new brace.”

Huh? Why would anyone want to buy a new brace? The best braces ever made are still littering the planet and can be had for less than the price of a tab of Oxycontin (not that I know anything about the price of illegal prescriptives).

“I don’t like used equipment,” he explains. “I want to be the first person who uses it. When I take it out of the box, I want it to be perfect.”

The reader then asked me about three brands of new braces he’d seen in catalogs. We went over the details of each one: junk, tremendous junk and crap-tacular junk. He settled on purchasing the brace that I had the fewest bad things to say. We both hung up the phone bewildered.

Sometimes I forget that there is a certain consumer that won’t buy anything that has been used. With all of the sturdy old houses on the market, they would prefer to buy something new in the suburbs that doesn’t have the same level of craftsmanship or detailing.

I used to get fairly worked up about this fact, but in the last few years, I’ve come to embrace it as a good thing. Here’s why: These people are helping expand the marketplace for high-quality new tools. They are the consumers who help ensure that Veritas, Clifton, Lie-Nielsen and other manufacturers will have a customer base.

Their buying habits have encouraged competition among makers and have exposed more of their fellow woodworkers to the wonders of high-quality modern tool manufacturing. I myself started into the craft with vintage planes and balked at the price of Lie-Nielsen (and later Clifton and Veritas) planes when I first encountered them about 12 years ago. But after using the tools, I think they’re a tremendously good value.

The whole thing is a bit of a chicken-and-egg situation. Does the availability of quality new tools grow the interest in traditional tools? Or does an interest in traditional tools fuel the availability of new quality tools?

I’m not smart enough to answer a chicken-and-egg paradox. But I am smart enough to recognize that the world works in cycles. You see, last week I got an e-mail from a public relations person at Stanley Works….

— Christopher Schwarz

Saturday, March 22, 2008 8:35:42 PM (Eastern Standard Time, UTC-05:00) #    Comments [14]  | 

 

Dogmatic About Dovetail Angles#

If you own enough books, it's easy to believe almost anything and yet be certain about almost nothing.

Take dovetails. I've seen this joint cut with a wide variety of slopes during the last 15 years. And every person who cuts this joint has a personal or historical preference about the slope they use.

For some craftsmen, the slope varies simply because they eyeball the layout. Frank Klausz, one of the two living dovetail savants I know, says he cuts his dovetails anywhere between 10° to 15° off the vertical. Tage Frid preferred slopes of "about 10°."

Other well-known dovetailers use marking jigs to lay out the joint, which locks them into particular angles. Rob Cosman, the other living dovetail savant, uses 10° for softwoods and 8.5° for hardwoods.

For the last 15 years I've been cutting dovetails, I've used the angles used by my first instructor: 10° for softwoods and 8.5° for hardwoods, just like Cosman. But for some reason, I've become dissatisfied with the way the joints look when they are visible on a piece of casework.

So I hit the library a few weeks ago, and now my head hurts from the bludgeoning. Dovetails might take their name from a bird, but reading about them is a trip down the rabbit hole.

What the Dead Guys Say
To understand how little there is to understand about dovetails, let's take an abbreviated journey through the literature. I promise to be quick like a bunny.

Charles H. Hayward, the mid-20th century pope of hand-cut joinery, suggests three slopes: Use 12° for coarse work. Use 10° or 7° for decorative dovetails. There is no advice on hardwoods vs. softwoods.

F.E. Hoard and A.W. Marlow, the authors of the 1952 tome "The Cabinetmaker's Treasury," say you should use 15°. Period.

"Audel's Carpenter's Guide," an early 20th century technical manual, says that 7.5° is for an exposed joint and 10° is right for "heavier work." No advice on hardwoods vs. softwoods.

"Modern Practical Joinery" the 1902 book by George Ellis recommends 10° for all joints, as does Paul Hasluck in his 1903 "The Handyman's Book."

So at least among our dearly departed dovetailers, the advice is to use shallow angles for joints that show and steeper angles if your work is coarse, heavy or hidden. Or just to use one angle and be done with it.

At least in my library, the advice on softwoods and hardwoods seems to become more common with modern writing. Percy Blandford, who has been writing about woodworking for a long time, writes in his new book, "The Woodworker's Bible," that any angle between 7.5° and 10° is acceptable. The ideal, he says, is 8.5° for softwoods and 7.5° when joining hardwoods.

My Own Eye
One Wednesday morning I laid out and cut a bunch of these dovetails. I ignored the really shallow angles (6.5° to 8.5°) because I wanted to adopt something more angular. The 10° dovetails looked OK. The 12° dovetails looked better. The 14° tails looked better still. And the 15° looked really good as well. (The photo at the top of this entry shows a 15° dovetail with a bunch of alternatives marked on it.)

But I've some defect in my personality that keeps me from choosing the most extreme position, so I settled on 14°. And it's a good thing, too, because a few days after that, the mindreaders at Lee Valley Tools released a 14° dovetail marker (I really should start wearing my tinfoil hat more). I ordered one – it seemed to be a sign.

Whatever angle you use for your joint, you can rest easy knowing that someone out there (living or dead) thinks you are doing the right thing – unless you cut something more than 15°, then you're just nuts (or use a dovetail jig with your router).

— Christopher Schwarz

Wednesday, March 19, 2008 8:10:22 AM (Eastern Standard Time, UTC-05:00) #    Comments [15]  | 

 

Shaker Oval Boxes – Old Style#

When I build too much stuff with straight lines, it starts to make me a little batty. So after finishing a blanket chest and a gaggle of sawbenches, I retreated into my quick, easy and curvy place.

No, it’s not a gentleman’s club, but it’s almost as stimulating. (Note to self: I must be getting old to write a line like that.) Today I spent a morning building a set of three Shaker oval boxes as a wedding gift. These boxes are an immersion course in curves, angles, steam-bending and nailing.

I first learned to build these boxes during a 2002 photo shoot with the undisputed master of the craft: John Wilson. After watching him make these boxes, I immediately built the bending forms and bought the copper tacks and some bending stock to make some boxes.

I’ve probably made 20 or so sets, and during the last five years or so I’ve altered some of Wilson’s techniques to suit my tools and way of working. And now I have it down to the point where I use hand tools for the entire process, save one little point when I fit the top and bottom slabs to their bent bands.

If you’ve never tried building these boxes, I highly recommend you give it a try. You can order all the materials directly from Wilson at ShakerOvalBox.com or buy a small kit from Lee Valley Tools. It’s so much fun, it might even keep you out of the strip clubs.

Here, in brief, is how I’ve altered Wilson’s tried-and-true procedures in my shop.

1. Feathering: All the oval bands have to be feathered in thickness at one end so the two ends meet in a smooth curve. Wilson uses a belt/disc sander for this operation. He presses about 1-1/4” of the end to the belt sander and tapers the end to almost nothing. I do this with a block plane. I mark a line about 1-1/4” from the end and plane a taper on the end. Takes but a minute.

2. Drilling: Wilson uses an electric drill with a 3/32” bit to make the holes for all the copper tacks and for the toothpicks that secure the top and bottom slabs to the bands. I use an eggbeater drill. I look for any excuse to use my Millers Falls No. 2, and this is a good excuse.

3. Surfacing: Instead of sanding all the parts, I surface them with a handplane or scraper plane. It works great with the straight-cut stuff that Wilson sells.

4. Cutting the tops and bottoms: Wilson uses a band saw. I use a bow saw. My way is much slower, but I like using my bow saw.

So which power tool will I not give up with these boxes? It’s the table saw. Once you cut out the top and bottom slabs, you need to put a little bevel on the edges so they will snuggle into the bands with a cork-like fit.

I have a disc-sander plate I put on my table saw for this operation. I tilt the arbor a couple degrees and sand away. Someday I’ll switch to a spokeshave for this operation I’m sure.

So how fast is this process? The photos here show what happens after an hour of work. I feather the ends of the bands, cut the “fingers” with a knife and boil the bands for 20 minutes. Then I remove the bands, wrap them around the forms and tack the bands. I put a couple plugs in each band to help them hold their shape and walk away for a day.

Tomorrow I’ll spend an hour fitting and attaching the top and bottom pieces. Then a little touch-up work and I’ll be ready to spray them with a little lacquer.

Because I like my day job, I’ll spray them here at home. Click here for the back-story on that.

— Christopher Schwarz

Saturday, March 08, 2008 2:23:05 PM (Eastern Standard Time, UTC-05:00) #    Comments [8]  | 

 

Stubbornness is a Skill#

It’s 5 p.m. on Sunday, and almost all of the students in my “Precision Handsawing” class are packing up their tools to head home after two punishing days of listening to my drivel while trying to perfect their handsawing.

But in one corner of this picturesque Kentucky classroom, Michael Rogen refuses to stop laying out his half-lap joints. He refuses to lay down his tools and quit. Michael above all refuses to lay down, give up and wait to die.

Things are geting worse for Michael. His degenerative disease – its name is unimportant – has claimed most of his mobility, nearly all of his natural dexterity but absolutely none of his stubborn will to be able to saw, plane and chisel furniture-quality joints by hand.

These tasks are hard enough for a grown man in good physical condition – most of my students from this weekend are probably still recovering from sore feet and forearms. But when you add on the fact that Michael can barely stand without two canes and has virtually no grip in one of his hands, it makes you ashamed to be so dammed healthy and lazy in comparison.

I’ve known Michael – a former actor – for a few years now. He started asking my advice on buying some tools and bit by bit has worked his way into my life and the lifes of other woodworkers, tool makers and woodworking instructors.

Despite the advice of his doctors, Michael traveled to Indianapolis last year to take my "Introduction to Hand Tools" class at the Marc Adams School of Woodworking. He was in better shape then, but by the end of the week I couldn’t believe that the guy was on his two feet and pounding out mortise after mortise with a mallet and chisel.

As we parted last May, Michael said, “I think this is it. I think this is my last class.”

Hardly.

Michael went on to take a class in building a blanket chest at Kelly Mehler’s School of Woodworking. Then he took a class in making moulding planes from Larry Williams and Don McConnell followed directly by my class in sawing.

For the class, Michael took the bench next to mine, and while he had to have a little assistance with knifing a couple notches, he stubbornly declined other offers of help. He insisted on cutting his stock to rough length on a sawbench (I don’t know how he kept his balance), and he plowed through the project at a steady and slow pace.

At the end of the first day of this sawing class, I held a contest. I asked each student to make the best tenon he or she could manage with handsaws and a chisel. The tenon had to be consistent in its thickness and have clean shoulders.

Then all the students wrote their birthdate on their tenons and tossed them on my workbench. I left them there overnight so I was certain to forget whose tenon belongs to whom. On Sunday morning before class, I sorted through the joints, marked up their good points and bad and decided on a winner.

To everyone’s surprise (and delight) it was Michael’s tenon. For a piece of hand-cut work, it was solid. The tenon varied in its thickness by only a thousandth of an inch (or maybe two). The shoulders weren’t dead-nuts perfect, but they could be cleaned up with a shoulder plane easily and they outclassed many of the other tenons on my bench.

Michael (who lives in New York) was naturally suspicious that I had rigged the contest.

No so, my friend. You beat us all. Not only on that day, but in many other ways that have nothing to do with cheeks and shoulders, or tools and joinery.

— Christopher Schwarz

Monday, March 03, 2008 8:39:21 PM (Eastern Standard Time, UTC-05:00) #    Comments [11]  | 

 

Als Ik Kan: As Best I Can#

No matter how long you have been working at the craft, you sometimes flirt with the idea that you can buy your way to better craftsmanship.

I first picked up a crosscut saw at age 8, so I should know better than to fall for this false hope. But occasionally as I page through a catalog or look over someone’s tool collection I think: If I only had that Felder/Lie-Nielsen/Ultimatum thingy. Then it would be easy to be fast/skilled/way sexy to other British brace collectors.

And so now you think I’m going to lecture you on how “it’s not the arrows; it’s the Indian,” or that skill is something independent of our personal pile of brass, rosewood and high-carbon steel.

Actually, I’m not.

I’d like to share with you the tool that has improved my craftsmanship every day I’ve owned it for the last nine years. And I expect it to continue doing this astounding feat for another 30 years.

The tool is a maker’s stamp that my wife purchased for me for my 30th birthday from Mazzaglia Tools in Salem, N.H. It’s a simple piece of steel that’s 3/16” thick, 1-1/4” wide and 2-1/2” long. And cut into reverse on one end is “C. SCHWARZ.”

This is always the last tool to touch my work – if it touches it at all. You see, this stamp is the tool that determines if my work is up to snuff. If I won’t sign the piece with this permanent stamp, then I probably need to throw the project on the burn pile (which I’ve done – right after a satisfying hatchet session). Or perhaps I need to go back and remake some assembly or part of the project, try to bring the finish up to a higher level or find some better hardware.

As an added bonus, the project has to be sturdy enough to receive the beating necessary to leave my name in crisp letters. That beating is necessary because the name stamp has the letters incised in the steel block. As a result, you have to hit the stamp very hard with a hammer into the end grain of your project to make it work.

When done correctly, the letters stand proud of a recessed background that is surrounded by a decorative border. Very nice.

I usually pick someplace inconspicuous to apply the stamp, such as the lower edge of a door stile or the bottom of a leg. Then I place the project on the concrete floor of my shop and pinch the stamp between the thumb and forefinger of my left hand. I rest my hammer head on the end of the stamp (which is now mushroomed over from the beatings from my 16 oz. hammer).

I pause for a few moments to make sure I am ready to bring the hammer down in one fell stroke. You get only one change to do it right. It's just like building a piece of furniture for someone else; there are no do-overs.

I’m just about ready to sign the blanket chest I finished for the next issue of Woodworking Magazine’s summer 2009 issue. But there’s just one little bit of roughness on the chest's lid. Maybe it needs a little wetsanding first.

If you’d like more information about the stamps from Mazzaglia Tools, write for a brochure: 12 Palmer St., Salem, NH 03079. There are several other companies out there that make fancier stamps as well, such as Engraving Arts and Microstamp.

And if you don’t have the coin for a stamp, you can always use a Sharpie marker to do the same job.

— Christopher Schwarz

Wednesday, February 27, 2008 9:58:37 PM (Eastern Standard Time, UTC-05:00) #    Comments [3]  | 

 

Free Construction Drawings for the 2008 Sawbench#

Thanks to expert mousing and clicking of two readers, you can download free construction drawings of the 2008 version of the sawbench featured here last week.

Louis Bois, the draughtsman who prepared the construction drawings for the “Workbenches” book, and woodworker Mike Lingenfelter have both submitted electronic files that will allow you to easily build this sawbench. Plus, Louis’s file also has plans for a mate for the sawbench – I call it “Little Buddy” – that will nest under the “Skipper.”

Louis’s file is a pdf and can be printed out by a wide variety of free programs, most notably Adobe Reader. Mike’s version is a SketchUp drawing that is actually a 3D model, which allows you to take the sawbench apart and see how it goes together. SketchUp is a free program from Google and well worth the download.

SawBench2008.zip (11.85 KB)

2008-Sawbench.pdf (121.53 KB)

Today I put a couple coats of finish on the sawbench while I was finishing a blanket chest for the summer 2008 issue of Woodworking Magazine. When I cannot spray lacquer (I use an HVLP and solvent-based lacquer), I like to finish projects with a custom mix that is difficult to mess up.

I don’t know where I got the recipe for this finish. Several years ago finishing expert Bob Flexner mentioned in one of his columns that he makes his own oil/varnish blends and his own wiping varnishes – instead of paying extra for some finishing company to do it.

I tried this finish years ago and is has yet to let me down. I wouldn’t use this on a piece of furniture that requires a lot of moisture protection (such as a bathroom cabinet), but it’s great for most things.

Here it is: One-third satin varnish (any brand, just don’t use polyurethane varnish), one-third boiled linseed oil and one-third low-odor mineral spirits. Just pour them all into a mason jar and you are ready to go.

I rag it on and then wipe off the excess. Thin coats work best. If I want to make the surface really tactile, I apply it with a 3M gray pad. Either way, it takes only three or four coats to create a nice warm-colored finish that has a nice sheen. The linseed oil helps bring out the figure in the wood. The varnish gives the wood a little protection. And the mineral spirits makes it easy to apply with a rag.

I sand the finish between the second and third coats with lubricated sandpaper or a sanding sponge – something around #300 grit. Sure, it takes longer than lacquer. But in February, it sure is faster than waiting for a warm, sunny day in Northern Kentucky.

Speaking of warm days, next weekend I’ll be at the Lie-Nielsen Toolworks show in Oakland, Calif. If you want to stop by, I’ll be there only on Saturday (my flight leaves Sunday morning). I’ll be selling books and will give a lecture at 2 p.m. Saturday on workbench design.

As a bonus, you can meet my wife, Lucy, who will be helping me at the booth and offering counseling to any members of the “Wives Against Schwarz” who happen to attend the free (repeat free) event.

— Christopher Schwarz

Sunday, February 17, 2008 2:53:39 PM (Eastern Standard Time, UTC-05:00) #    Comments [3]  | 

 

This Year’s Model: The 2008 Sawbench#

I end up giving away all of the sawbenches I build to woodworkers who give me those wet, doe-eye looks that say, “I don’t think I can build one.” That’s ridiculous, of course, because these things are as easy to make as a box of brownies. But I’m soft, I suppose, like the resulting brownies (always undercooked, natch).

The downside to my sawbench charity is that sometimes I end up without any sawbenches in my shops, which makes me nuttier than squirrel poo. The upside, is that I get to make more sawbenches, and each generation gets a little better.

This weekend I built the sawbench that me and my students will be building during my handsawing classes in 2008. This example can be built from one 2 x 8 x 10’, and it took me about four hours to do – I machined all the stock flat and cut all the joints by hand.

This sawbench is a little different than the others because it’s designed to be a hand-sawing exercise. All the joints are entirely saw-cut. No boring. No mortising. No chopping.

Now if you’ve gotten to this point in the blog entry and are wondering “What in Moxon’s name is a sawbench?” then check out this old entry on my blog at Woodworking Magazine. Sawbenches are magical devices that make full-size handsaws really work (handsaws stink at bench-height, except for overhand ripping). Plus, I assemble carcases on them, use them as stepstools, plane table bases against the sawbench’s bird’s mouth, and eat my lunch while sitting on one.

I don’t have construction drawings drafted for this bench yet, but you don’t really need them. Here are the basics: Make the bench about knee-high. This one is 19-3/4” high. The legs are angled 10° off 90°. The legs are notched at the top at 10° to fit into mating notches in the top. All the stretchers are attached to the legs with half-lap joints. Glue and screws keep everything together.

Here’s my materials list:

1 Top        1-1/4” x 6-3/4” x 32”
4 Legs        1-1/4” x 2-1/2” x 21”
2 Long Stretchers    1-1/4” x 2-1/2” x 26”
2 Short stretchers    1-1/4” x 2-1/2” x 12”


The only slightly tricky thing is cutting the feet so the sawbench sits flat on the floor. This is great fun to do once you know the trick. First put the sawbench on a flat and level surface. Then take small wooden shims and shim under all the feet until the sawbench is level on both its length and width.

Then take a small block of wood and cut an 11° bevel on one edge. Place this on your known flat surface and use the block to mark all around the legs of the sawbench (the beveled end allows you to make the outside angle of the legs).
 
Then clamp the sucker to your bench and saw the feet to your lines. This might seem hard. It’s not.

As always, I plan on keeping this sawbench until I retire. But that’s not likely to happen. Plus, I need to build another version that uses lapped-dovetails for one of the advanced classes I’m teaching in July.

— Christopher Schwarz

Sunday, February 10, 2008 3:20:05 PM (Eastern Standard Time, UTC-05:00) #    Comments [13]  | 

 

Why I Like My French Bench: Reason Numeral Quatorze#

One of my early workbenches was more than 30" wide. At first, I was thrilled with this width as it allowed me more places to pile junk as I worked on a project.

Then one day I was working on a toy box for a nephew and I wanted to level the finger joints. After fussing and flailing around like a rooster in an empty henhouse I conspired to sleeve the carcase over the end of the bench.

Denied. The bench was too wide. Zut alors!

Lucky for me, however, the bench was a big solid-core door (it had once been the door to our building's cafeteria). So after 10 minutes on the table saw, my benchtop was 24" wide and the carcase fit perfectly over the end.

I like narrow benches for a lot of reasons. I can reach the tools on the wall. They allow me to clamp all around typical carcases right to the benchtop. But I really like a narrow bench when I have to level dovetail joints on a carcase or cabinet.

That is when the Roubo really shines. Today I was leveling some finger joints on a blanket chest and just slapped the thing onto the bench as shown in the above photo and went to work. In the photo I'm knocking down the end grain with a Shinto-rasp (it saves me sharpening time on my block plane when I start with the coarse tool).

Heck, even the 16" overhang on the end of the bench contributes to my bliss. Most carcases are stable with that amount of support, and the legs below the top help brace the work as I flail away on the end grain.

When the carcase is a bit small, like this blanket chest, I have to switch to an outrigger platform (shown below) to work the ends. But I'm still working against the entire benchtop – the top, the right leg and the stretchers. Having them all in the same plane reduces the amount of clamping I have to do to secure my work.

— Christopher Schwarz

Tuesday, February 05, 2008 3:42:36 PM (Eastern Standard Time, UTC-05:00) #    Comments [13]  | 

 

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 George Walker's Design Matters
George has a fantastic blog on designing furniture. We read every post.
 Skiving Off
Jeff Skiver is a hi-flipping-larious woodworker. If your humor trends to the darker side, you'll like Jeff.
 The WoodZealot
Some woodworking. Some musings on life, frozen food and spinach smoothies. It's PG-13 but as funny as heck.
 Woodworking Magazine
My day job, where I also write about woodworking, plus tools and traditional techniques.